Project Profile PULSE MILL

Transcription

1 Capacity TPA Project Profile PULSE MILL Prepared By: ABHYUDAY TECHNO ECONOMIC CONSULTANTS PRIVATE LIMITED Address: , Patel Avenue, Nr Gurudwara, S. G. Highway, Thaltej, Ahmedabad , Gujarat, India Contact: (O)

2 PULSE MILL SECTOR: AGRO AND FOOD PROCESSING UNIT CAPACITY (PER ANNUM): MT NO. OF WORKING DAYS: 250 DAYS COST OF PROJECT: RS LAC IRR: % COST OF PLANT AND MACHINERY: RS LAC Project Description In the proposed project, Whole Pulses are processed to produce Split Pulses (commonly known as Dal), which is also at times De-skinned and Oiled for ease of cooking and better preservation. Commonly processed Pulses are Chana (Gram), Mung, Massor, Urad and Arhar (Tur), which are important part of staple diet in all state of India. Proposed project will have 100 TPD capacity in 3 shift operation, and considering average 20 hours working per day, the proposed plant will have 5 MT per hour processing capacity. About Product Pulses splits commonly called dal in India are essential components of the diet for both vegetarians and non-vegetarians. Split Pulses constitute one of the main sources of protein in Indian staple food. The common varieties are: Chana (Gram), Mung, Masoor, Urad and Tur (Arhar) dal. Out Of these, Chana (Gram) Masoor and Mung dal are predominantly consumed in the North, Central and Eastern India regions. Chana, Arhar, and Mung Dal are consumed in Western and Central India regions, and Urad, Arhar and Mung dal are mainly consumed in Southern India region. During Pulse milling process, grains are split into two halves (Split Pulse) and as further processing Split Pulse s skin is also removed, which renders it even more suitable (convenient) for cooking or wet milling. Product Applications: Output from this project will be Split pulses (Dal), natural, de-skinned and Oiled in some case and small quantity of broken pulses will be produced as bye product of Pulse Mill operation. Split Pulses finds their direct use as staple food in house hold, bulk catering, restaurants, Mid Day Meal schemes and preparation of various Food Items snacks / sweets, and staple food items made from them. Market Potential The all India per capita consumption of pulses is about 2.8 kg per year. In the North and Eastern and Central India consumption of pulses is generally higher. In Western and Southern India consumption of split pulses is comparatively lower, as there is also Wheat and Rice, along with Green vegetables used as major part of staple diet. Pulses / split pulses consumption has also been affected due their irregular supply, high import / Abhyuday Techno Economic Consultants Pvt Ltd 2

3 processing cost and use of substitute products. Considering national average of 2.8 kg / year and population of Crore, the estimated demand for pulses / split pulses is approx Lac MT per annum. At conservative estimate also, there is demand of approx.25.0 Lac MT/p.a, out of which almost 60% is met from domestic crop and 40 % is met through import of pulses from various countries. Manufacturing Process The stones and foreign matter are removed and the pulse is graded in 2-3 different size grades through sieves. It is soaked in water for minutes and heaped for uniform moisture absorption and dried in the sun for 2-3 days till fully dried. It is fed into mini dal mill at rpm. The split dal falls in the cone chamber from control plate, which is separated into whole dal, broken and husk through an aspirator. The fractions are packed separately. The Mini dal mill can mill Bengal gram, Bokla, Kesari, Pea, Soybeans pigeon pea in a single operation at kg per hour. Lentil (masoor) is milled in 2 operations with output of kg/hour. Black gram, green gram and moth beans are milled with double operation with output of kg dal/hour. The important steps involved in the Manufacturing Process are 1. Cleaning 2. Milling 3. De-husking and cleaning and applying Oil in some Dal 4. Weighing and Packing Quality Control and Standards: As per AGMARK requirements Raw Material Requirement As indicated in the Manufacturing process Flow chart, to produce 1 MT of Split pluses estimated input requirement is of whole Pulse grain is 1.2 MT, and on this basis the proposed project will have Raw material requirement of MT per annum. Estimated Cost of Project and Means of Finance As per survey conducted by ICAR-a Govt. of India body, average size of pulse mills in last one decade is 100 to 500 TPD, and hence proposed capacity is justified in terms of Raw material availability also. Major Fixed Assets required includes Land, building and plant and machinery for the proposed 100 TPD Pulse Mill project are as follows: Abhyuday Techno Economic Consultants Pvt Ltd 3

4 Sr. No. Particulars Quanti ty 1 Land Required for 100 TPD Pulse Mill Sq.mtr 2 Built up Area for Manufacturing and Storage (WIP +RM) + Office+ QC lab and Workshop / engineering stores/ security cabin etc; 2500 Sq.ntr 3 Plant and machineries including cleaning / packing line 2000 Sq.mtr a) Utilities: UTILITY WATER ELECTRIC POWER ETP Requirement Units 100 KL per day 250 KWh 20 KL per day Estimated Cost of Project (Rs in Lac) SR. NO. ESTIMATED COST OF PROJECT AMOUNT RS. IN LAC 1 Land and registration charges Building and Civil Works Plant and Machinery Misc. Fixed Assets Preliminary and Pre Operative Provision for Contingencies Total Fixed Assets Margin Money for working Capital Total Cost of Project SR. NO. MEANS OF FINANCE AMOUNT 1 Promoters Contribution Unsecured Deposits Bank Finance (Term Loan ) MOFPI Subsidy Abhyuday Techno Economic Consultants Pvt Ltd 4

5 SR. NO. MEANS OF FINANCE AMOUNT Total Working Capital Estimate for 1 st Year SR. NO. WORKING CAPITAL ESTIMATES IN DAYS AMOUNT RS IN LAC 1 Raw material Work in Process Finished Sub Total Debtors (Net of creditor) Net Working Capital Margin for working 25 % Project Time Line Project implementation will take a period of 8 to 10 months. Break-up of the activities and relative time for each activity is shown below: Scheme preparation and approval : 01 month SSI provisional registration : 01 months Sanction of financial supports etc. : 2-3 months Building construction: 2-3 months Installation of machinery and power connection : 4-7 months Trial run and production : 01 month Above time period is indicative, and many activities will be done concurrently and considering that aspect overall time line of 8 to 10 months is indicated. This will be critically dependent on availability of required resources for proposed project implementation. Conclusions: Looking to the Techno-economic parameters of the proposed 100 TPD Pulses processing unit (Dal) Mill, it has good potential in the area where required raw material is available. Reasonably well estalished technology and indigenious plant and machineries are available. Technical and managerial manpower is also available for such agro-processing projects. On the basis of above analysis it can be assumed that suggested project is Technically feasible and economically viable proposition, for a Abhyuday Techno Economic Consultants Pvt Ltd 5

6 potential entrepreneurs in PMFPL project area in general and Mega Food park in particular. PLEASE NOTE: This is Model Project Profile; the actual Cost of Project will change depending on the Land and Building Prices, Actual Quote from the suppliers of the Plant and Machineries etc Abhyuday Techno Economic Consultants Pvt Ltd 6