VDMA Overview of activities and companion specs

Transcription

1 VDMA Overview of activities and companion specs Andreas Faath Lead Interoperability OPC UA VDMA Forum Industrie 4.0

2 Content The VDMA Relationship between VDMA and OPC Foundation Overview about VDMA OPC UA activities Central coordination and cross-domain specifications Brief summary of the contents Page 2 12/7/2018

3 The VDMA» Most important industrial association in Europe.» The VDMA represents over 3,200 member companies in the engineering industry» The VDMA is structured in 38 trade associations, 6 regional subsidiaries, Berlin, Brussels and foreign subsidiaries (Brazil, China, India, Japan, Russia, Austria) Working groups and forums, Departments and competence centers and Companies and foundations. The VDMA represents the broad machine building / manufacturing industry. Page 3 12/7/2018

4 VDMA represents the broad manufacturing industry The trade associations and sector groups» Agricultural Machinery» Air Conditioning and Ventilation» Air Pollution Control» Air-handling Technology» Building Control and Management» Fire Fighting Equipment» Fluid Power» Food Processing Machinery and Packaging Machinery» Foundry Machinery» Gas Welding» Metallurgical Plants and Rolling Mills» Metallurgy» Micro Technologies» Mining» Plastics and Rubber Machinery» Robotics + Automation» Security Systems» Software» Surface Treatment Technology» Textile Care, Fabric and Leather Technology» Cleaning Systems» Hydro Power» Power Systems» Textile Machinery» Compressors, Compressed Air and Vacuum Technology» Construction Equipment and Building Material Machines» Drying Technology» Electrical Automation» Electronics, Micro and Nano Technologies» Engine Systems for Power and Heat Generation» Engines and Systems» Integrated Assembly Solutions» Large Industrial Plant Manufacturing» Lifts and Escalators» Machine Tools and Manufacturing Systems» Machine Vision» Materials Handling and Intralogistics» Measuring and Testing Technology» Power Transmission Engineering» Precision Tools» Printing and Paper Technology» Process Plant and Equipment» Productronic» Pumps + Systems» Refrigeration and Heat Pump Technology» Robotics» Thermal Turbines and Power Plants» Thermo Process Technology» Valves» Waste Treatment and Recycling» Wind Energy» Woodworking Machinery Page 4 12/7/2018

5 Why manufacturers favor OPC UA with OPC UA + VDMA Goal» Integration of components, machines and plants» Interoperability in the factory with OPC UA Need» Replacing manuals and data sheets by information models» Standardized information about components and machines vendor-independently without OPC UA Benefit» Reduces integration efforts» Saves money and time» Enables new business models Page 5 12/7/2018

6 Content The VDMA Relationship between VDMA and OPC Foundation Overview about VDMA OPC UA activities Central coordination and cross-domain specifications Brief summary of the contents Page 6 12/7/2018

7 Delimitation between VDMA and OPC Foundation VDMA Information layer Companion Specification/ What to transmit? OPC Foundation Communication layer Basic Specification/ How to transmit? Page 7 12/7/2018

8 Cooperation between VDMA and OPC Foundation VDMA What! OPC Foundation How! hosts accepts OPC UA Robotics OPC UA Weight Tech. Companion Specification Companion Specification OPC UA defines Branch XX uses Defines semantics Page 8 12/7/2018

9 Content The VDMA Relationship between VDMA and OPC Foundation Overview about VDMA OPC UA activities Central coordination and cross-domain specifications Brief summary of the contents Page 9 12/7/2018

10 OPC UA as an holistic approach inside the VDMA VDMA Working Groups Coordination Quality assurance Coherence assurance Robotic Robotik IBV KuG MuP VDW PuS KT External Topics Member support Information material Fairs Presentations Events Demonstrators Antrieb Drives Metal lurgy Mining Wood Holz Education Programm for employees Basic OPC UA training Training process OPC UA CS Education videos Publications OPC UA CS for Industry (Typ A CS) IAS Specification How to write an OPC UA CS Central Coordination of OPC UA Industry advisory council Industry representatives Identification of needs Influences the OPC UA activities External Committees and Coordination Page 10 12/7/2018

11 New OPC UA VDMA Homepage: opcua.vdma.org Provides information on New OPC UA Activities OPC UA CS Working groups Companion Specifications Download Page 11 12/7/2018

12 Content The VDMA Relationship between VDMA and OPC Foundation Overview about VDMA OPC UA activities Central coordination and cross-domain specifications Brief summary of the contents Page 12 12/7/2018

13 Mirgration path for interoperabilty Seite 13 12/7/2018

14 VDMA enables cross domain harmonized information models VDMA VDMA members» High demand on foundation of OPC UA CS workgroups» Over 250 companies are involved» The commitment of companies is reflected in high investments Vision group estimated 1 to 1.5 million VDMA organization» Central coordination of workgroups within over 15 industries to enable cross domain harmonization» 3 OPC UA main events p.a. with a total of 300 participants» Over 60 OPC presentations, discussions and workshops in 2018 with the main topic OPC UA» International support via VDMA China, VDMA India, VDMA Japan The VDMA performs as the central association for the development of OPC UA Companion Specification in the machine building and manufacturing industry Andreas Faath page 14 12/7/2018

15 Quellen: / Masterplan Interoperability Masterplan Interoperability inside VDMA Challenge the Complexity» Very workgroup has to solve the same problems» React instead of act generates double work» Central coordination of al Development processes inside the VDMA» Predetermined processes and templates avoid double work and increases efficiency Page 15 12/7/2018

16 Risk of double work and competitive approaches CS for Machine Vision CS for Robotics VDW CS EUROMAP 79 AutoID Page 16 12/7/2018

17 Cross-domain harmonisation: Standard How to write an OPC UA CS Identification Use Cases Types Considering relevant CS, Models OPC UA for Devices Modells Content» Rules for OPC UA CS developed inside the VDMA» Predefined process for development of OPC UA Companion Specification» Guidelines how to ensure practical acceptance (i.e. Consideration of existing models or Features) VDMA-Strategy: OPC UA CS are published as VDMA Specification 40xxx» Compliance» Intellectual Property» Working Processes Partners» Prof. Christian Diedrich, ifak Magdeburg, Mitglied der AG1, Mitglied im ZVEI SG Standards & Modelle.» Supporting Working Group: Arburg, B&R, Bosch, Engel, Fh IOSB, Harting, Hilscher, ISW Stuttgart, Krauss Maffei, Krones, KUKA, SAP, Siemens, TE, THI Ingolstadt, TRUMPF, Vitronic, Weiss-GmbH Projekt Lead» Andreas Faath, VDMA Forum Industrie 4.0 Page 17 12/7/2018

18 Standard How to write an OPC UA CS 1. Introductory remarks 2. Requirements for the development of an OPC UA Companion Specification as VDMA Standard Sheet of the Series 3. Process for the development of OPC UA Companion Specifications 4. Reference to the Industry Platform Administration Shell 4.0 Criterion Availability Language Workgroup Composition Collaboration with the OPC Foundation Quality assurance for semantic interoperability Requirement Free Download English Hersteller, Anwender, Systemintegratoren Joint Working Group VDMA - OPC Foundation Listing of the OPC UA CS on OPC Foundation Landingpage Reference and use of existing OPC UA Companion Specifications Seite 18 12/7/2018

19 Content The VDMA Relationship between VDMA and OPC Foundation Overview about VDMA OPC UA activities Central coordination and cross-domain specifications Brief summary of the contents Page 19 12/7/2018

20 The establishment of OPC UA workgroups is growing rapidly - Success Stories following How to write an OPC UA CS» Agricultural Machinery» Fire Fighting Equipment» Metallurgy» Surface Treatment Technology» Air Conditioning and Ventilation» Air Pollution Control» Air-handling Technology» Building Control and Management» Cleaning Systems» Compressors, Compressed Air and Vacuum Technology» Construction Equipment and Building Material Machines» Drying Technology» Electrical Automation» Electronics, Micro and Nano Technologies» Engine Systems for Power and Heat Generation» Engines and Systems» Fluid Power» Food Processing Machinery and Packaging Machinery» Foundry Machinery» Gas Welding» Hydro Power» Integrated Assembly Solutions» Large Industrial Plant Manufacturing» Lifts and Escalators» Machine Tools and Manufacturing Systems» Machine Vision» Materials Handling and Intralogistics» Measuring and Testing Technology» Micro Technologies» Mining» Plastics and Rubber Machinery» Power Systems» Power Transmission Engineering» Precision Tools» Printing and Paper Technology» Process Plant and Equipment» Productronic» Pumps + Systems» Refrigeration and Heat Pump Technology» Robotics» Robotics + Automation» Security Systems» Textile Care, Fabric and Leather Technology» Textile Machinery» Thermal Turbines and Power Plants» Valves» Waste Treatment and Recycling» Wind Energy» Woodworking Machinery OPC UA CS Release (Candidate) OPC UA CS under development Awareness existent» Software and Digitization page 20 12/7/2018

21 Plastics and Rubber Machinery Finished EUROMAP 83: Basis of all other EUROMAP OPC UA CS»General Type definitions EUROMAP 77:»Injection moulding machines and central computers/mes Release Candidate Under Development EUROMAP 82.1:»Injection moulding machines and temperature control devices EUROMAP 79:»Injection moulding machines and robots EUROMAP 84:»Extruders and MES Planned EUROMAP 82.x:»Interface between injection moulding machines and other peripheral devices EUROMAP 85:»Blow moulding machines and MES Page 21 12/7/2018

22 VDMA OPC Workgroups involve different stakeholders - Workgroup Plastics and Rubber Machinery MES suppliers:» ARBURG GmbH + Co KG» bfa solutions ltd» BMS bvba» INCLUDIS GmbH» inray Industriesoftware GmbH» MPDV Mikrolab GmbH» ProSeS BDE» RJG Germany» Steinberger Software» Stöckeler Software Services e.u.» TIG Technische Informationssysteme Ges.m.b.H. Injection moulding machine manufacturers:» ARBURG GmbH + Co KG» ENGEL AUSTRIA GmbH» FANUC Germany/EUROPE» Ferromatik Milacron GmbH» KraussMaffei Technologies GmbH» NEGRI BOSSI S.p.a.» Netstal-Maschinen AG» Sumitomo (SHI) Demag Plastics Machinery GmbH» Wittmann Battenfeld GmbH Controller manufacturers 2 1 User Controller manufacturers:» B&R Industrial Automation GmbH» Beckhoff Automation GmbH & Co. KG User:» LEGO Systems A/S MES suppliers 11 9 Machine manufacturers page 22 12/7/2018

23 VDW OPC UA CS for machine tools - umati OPC UA CS for machine tools and manufacturing systems Scope» Development of an OPC UA information model for the communication machine tools and manufacturing systems» Communication between machine tools and the higher-level systems on or outside of the shopfloor» Universal, manufacturer-independent interface based on OPC UA» Manufacturer specific extensions foreseen Use Case» Basic description of the machine tools» Status/OEE monitoring, job and next interaction vertically into higher level manufacturing systems (MES, etc.)» Further use cases like tool management, automation system interaction, order management foreseen Draft specification in preparation, based on VDW working group JWG Kick Off December 2018/January 2019 Page 23 12/7/2018

24 VDW OPC UA CS for machine tools - umati OPC UA CS for machine tools and manufacturing systems umati is an initiative of VDW, the German Machine Tool Builders Association umati was created in the belief that exploiting data creates an added value for customers, thus leading to new, trendsetting business models for the sector open interfaces are the basic requirement to exchange data between machines and IT systems the specification of open interfaces must be undertaken by the machine tool industry itself, to cover the specific needs of its customers this is no field for competition, neither results it in any advantage in the market, but requires collaboration to use resources more efficiently Up to now 10 machine tools manufacturers joined to create the standard 5 controller suppliers support implementation and realization 1 research institute supports the activities The initiative is open for interested participants from all over the world! Supported by Page 24 12/7/2018

25 VDMA OPC Vision Initiative Joint working group of Core Working Group of 10 companies Total Working Group of approx. 60 stakeholder companies Core Working Group kick-off 03/ days of face-to-face meetings and several online meetings Page 25 12/7/2018

26 A vision system is not a camera Physical quantities (e.g. visible light, IR, X-Rays, ) Camera Data interface / protocol Electrical signals (analog / digital, wired / wireless) Vision system Information interface / communication technology Physical quantities (e.g. visible light, IR, X-Rays, ) Information (e.g. measurements, codes, characters, poses, ) Page 26 12/7/2018

27 Control OPC UA Vision, part 1 focus on functionality Machine vision system data very hard to generalize initial focus on: 1. Standardized data management model, not content 2. Standardized behaviour model to control and observe 1 Configuration data management Configuration data black box Machine vision system 1 1 Recipe data management Recipe data black box Result data management Result data black box behavior 2 Observe Page 27 12/7/2018

28 /ErrorResolved /ErrorResolved VDMA OPC Vision Initiative Standardized top level state machine We want to achieve Common behavior for all standard compliant systems for Startup, Shutdown, Error handling, /ErrorResolved Halted S2 Halt() Reset() Halt() Reset() Halt() Preoperational S1 SelectModeAutomatic() Reset() Automatic in-line operation Extensibility for future standard or vendor-specific modes of operation /Error Error S3 /Error /ErrorResolved Operational S4 Top level VisionStateMachineType is mandatory! Page 28 12/7/2018

29 Designed by Layerace / Freepik The VDMA is Developing International Standards - VDMA OPC Vision Initiative leverages its international network Machine Vision» 60 Involved companies world wide» over 100 participants OPC Vision is an accepted G3 Standard - the group of leading machine vision associations:» AIA (USA)» EMVA (EUROPA)» JIIA (JAPAN)» VDMA (EUROPA)» CMVU (CHINA) Page 29 12/7/2018

30 The VDMA OPC Robotics Initiative Some characteristics» Kick-off in February 2017» approximately 35 companies in the total working group» members of the core working group are vendors and users» organized as a joint working group by» 9 face-to-face two-days core working group meetings, clarifications and preparations in sub groups in between and several online conferences Proud to present at the automatica 2018» OPC UA Robotics, part 1 (Draft)» fair demonstrator with 8 vendors providing data by one information model Core working group members Production context Joint working group Page 30 12/7/2018

31 Definition of Robotics for the Companion Specification The OPC UA Robotics CS describes an information model which aims to cover all current and future robotic systems» industrial robots» mobile robots» several control units» peripheral devices, which do not have their own OPC UA server A so called motion device system can consist of several manipulators and controls» a robot on a linear unit working with two turntables controlled by one control unit» a mobile platform with to robot arms Page 31 12/7/2018

32 OPC UA Companion Specification are implemented - Demonstrator VDMA OPC Robotics Initiative Applications of this demonstrator» Asset management» Condition monitoring» Preventive Maintenance» Vertical integration Information flow from shop floor to cloud ERP, MES, SCADA IT/Software 8 End user 4 2 Research System Intergrator 3 9 Component Maufacturer 9 Robot Manufacturer 4 Machine Builder Page 32 12/7/2018

33 Impressions VDMA OPC UA Demonstrator booth at automatica 2018 trade show Page 33 12/7/2018

34 Conclusion OPC UA Companion Specification VDMA and OPC Foundation work closely together More than 50% of the industries represented by VDMA have at least an awareness of OPC UA Rising demand of OPC UA activities show that the ongoing activities in VDMA are the tip of the iceberg To avoid inconsistencies a central coordination and cross-domain specifications are needed Standards developed by the industry should be used internationally Seite 34 12/7/2018

35 Thank you for your attention! Andreas Faath Lead Interoperability OPC UA VDMA Forum Industrie 4.0 Seite 35 12/7/2018