Insects to feed the world.

Transcription

1 Inect to feed the world. Contact Bühler Inect Technology Solution AG Gupfentrae Uzwil Switzerland Phone: Bühler Inect Technology Solution Bühler Inect Technologie Co. Ltd. No. 88 Yunmei Road, Tianmu Lake Indutrial Park Liyang City, Changzhou, Jiangu China Phone: inect@buhlergroup.com Innovation for a better world.

2 An indutry of the future i born. Nine billion people are expected to live on our planet by To feed them all, we will need more than 250 million metric ton of additional protein a year that i an increae of 50% compared to today. Providing thi growing global population with protein require new and innovative approache a exiting ource are overued and expanding them i problematic for the environment. Added to the population challenge i the fact that we don t ue the food we produce very efficiently. Roughly one-third of the food intended for human conumption i lot or wated every year. Thi account for approximately 1.3 billion metric ton of food that never reache our table. Thi i not only a lo of valuable nutritional reource, but alo a challenge in term of dipoal. In many region, landfill or incineration are the prevalent olution for dealing with food wate, and they come with their own problem. There i an ongoing quet for new and efficient technologie to better deal with organic wate. Inect offer a unique opportunity to addre both challenge: protein upply and organic wate dipoal. Inect cloe the loop on organic wate a they recycle nutrient that are otherwie lot and they bring them back into the food value chain. Today, thi utainable olution i not only feaible it can be realized on a large cale and in an economical way. Bühler Inect Technology Solution provide modular ytem for the indutrial-cale tranformation of organic reidue into quality product uch a protein and lipid for animal feed application a well a fertilizer uitable for agricultural and horticultural ue. Thi automated proce olution meet the afety and quality tandard required by the feed indutry and will help to utainably feed the planet. 3 Watch our video to learn more.

3 Inect contribute to a circular economy. Today challenge: Today olution: The increaing demand for meat put preure on our current animal feed protein ource uch a oy and fih meal. The limited availability of fertile land mean that increaed meat production will have coniderable impact on the environment. A huge amount of food doen t even reach our table. Inect are able to recover nutrient from organic reidue and bring them back into the food value chain, thereby contributing to a circular economy. Since no fertile land i needed for their production, they are a promiing and utainable new ource compared to today main alternative. Some pecie, uch a the black oldier fly, are well-uited for growth on large cale. Fertilizer Crop production additional protein Meat production and conumption 2050 m illi % Larvae proceing n to Water ue (m3) 5 33 CO2-eq (kg) 6 black oldier fly larvae 80 Impact on the environment per kilogram of protein Energy ue (kj) Protein and lipid Food proceing 34 The unique feature of black oldier fly larvae Flexible feed They can grow on a large variety of wet and dry feedtock Animal farm Fat growth cycle Thi make efficient production poible a nd Wate today on Land ue (m2) Meat conumption will increae by 50% until 2050, mot of which in Aia, Africa, and Latin America. Inect can be produced with little environmental impact. chicken Wat e Today, 85% of arable land i already in ue. Reidue proceing and lo e mil lion ton 600 Primary protein production in million metric ton % 800 Naturally live in high denitie are uitable for ma rearing They High nutrient accumulation They are rich in protein, lipid, and mineral e lo Four plant-baed protein are needed on average to make one animal-baed protein. They are the natural diet of many animal. Inect protein can be produced locally. 65 Primary protein production need to increae by 50% until Benefit of inect 525 million metric ton of primary protein / ye ar The protein gap day Rearing adult fly pupae illi on 5-8 da y Black oldier fly lifecycle 17 0m day 3-8 ton Retail egg larvae Conumer 612 n ton e millio lo 1.3 billion metric ton of organic wate 280 an d te a W Current feed protein poe challenge. The example of oy: 80% of production occur in only three countrie high price volatility in ome region of the world expanion of oy production i contributing to deforetation 5 Source: Food and Agriculture Organization of the United Nation 4-6 y da y young larvae Food wate and loe One-third of the food produced in the world for human conumption i lot or wated every year. 95% of food wate end up in landfill. da Nutrient recovery Wate and loe Energy production Landfill Inect can recover up to 70% of protein from organic wate. 6

4 Our role in the inect indutry. We are your technology partner for indutrial plant, equipment, and related ervice for the inect indutry. Our reliable olution cover feedtock preparation from organic reidue, rearing of the larvae, their proceing into protein meal and lipid a well a the proceing of the rearing reidue into fertilizer product. Organic reidue A large variety of organic material accumulate at variou ite Collection Wet and dry organic reidue are collected and tranported to a central location Black oldier fly Ha the Latin name: Hermetia illucen Inect breeding In the lab, expert elect flie with the bet genetic material for protein converion Inect reproduction A colony of the elected flie produce a conitent output of young larvae Seed larvae At 4-6 day old, the young larvae have a high rate of urvival and are robut enough for the rearing tage Feedtock preparation The collected organic reidue are tranformed into an optimal feed for the larvae Rearing With the optimal feed, the young larvae efficiently grow to their ideal harveting weight Our technology cope Larvae proceing The mature larvae are proceed into afe product with conitent quality Rearing reidue proceing The rearing reidue i proceed for direct offtake or can be tranformed into a dried, helf-table product Protein meal The meal conit of a digetible protein with a balanced amino acid profile Lipid Lipid from the larvae are an eaily digetible ource of energy with a high lauric acid content Fertilizer The rearing reidue ha a high organic matter with many nutrient to improve oil fertility Animal nutrition The protein meal and lipid can be applied in aquafeed, pet food, and poultry feed, among other Plant nutrition The fertilizer product can be applied a a oil amendment to timulate plant growth 7 8

5 Feedtock preparation. Our olution are fully cutomized. Feed for the bet reult. Conitent nutrition i key to quality. Proper feedtock preparation i the firt order of buine for any ucceful inect plant. The objective i to tranform the different organic reidue in a timely manner into afe, palatable, and nourihing feed for inect. The organic reidue are tored in ilo before they are mixed into a proper feedtock. Even though black oldier fly larvae are very flexible in term of what they can eat, the feed mix they are given mut fulfill the neceary energy and protein requirement of the larvae. Energy i mainly provided by tarch, ugar and lipid, while for protein, it i not only the amount that i of importance, but alo it digetibility. In addition to thee key nutritional factor, black oldier fly larvae conume their feed in lurry form. Thi offer the poibility to not only ue dry ource that have been moitened, but alo feedtock with a moiture content of up to 85-95%. Thi mean that many wet indutrial byproduct do not need to be dried before they can be ued in our facilitie. Whether wet or dry, for the indutrial production of larvae it i eential that the feed provided i conitent over the whole year. With thi in mind, a reliable upply of the feedtock ource i highly recommended. It i beneficial if the tranport of the feedtock i minimized and the inect proceing factory i built cloe to the location where organic reidue accumulate. Local regulation hould alo be taken into account a they can limit feedtock option. Example of potential feedtock: Bühler Inect Technology Solution (BITS) offer proce technologie that can be eaily cutomized in order to deal with the wide range of potential feedtock uitable for rearing inect. The technical olution include the reception and afe torage of wet and dry raw material a well a their mixing into a homogeneou feed with a uitable compoition and moiture content. If required, additional treatment uch a grinding and/ or fermentation can be applied in order to facilitate the ideal acce to nutrient within the organic material. BITS alo offer conulting regarding feedtock election and recipe deign to optimize larvae growth performance. Taking into account the nutritional compoition of different organic reidue, the feed can be tailored to the requirement of the black oldier fly larvae. Additionally, the tructure of the feed i adapted to bet uit the need of the larvae. Indutrial byproduct Ditiller grain Brewer pent grain and yeat Fruit, vegetable, and potato cutoff Fruit juice pulp Sugar beet pulp Vinae and molae Dairy reidue Corn lurry Wine remain Rice and wheat bran Reject grain Tofu indutry reidue Oil cake / pomace Agricultural reidue Fruit and vegetable leftover Retail dicard Old bread Supermarket dicard Hotel and retaurant leftover 9 10

6 Inect rearing. Our olution enable modular deign. Reliable eed larvae upply. Specialit provide utainable olution. A with everal other livetock indutrie, the young animal needed for rearing in our cae eed larvae are upplied by pecialized companie with a great deal of experience and biological know-how. Within thi breeding and reproduction proce, it i crucial to undertand the full lifecycle of the inect and create ufficient redundancy in order to reliably provide eed larvae. Rearing facilitie make up the larget part of an inect plant. The objective i to efficiently grow young larvae to their ideal harveting weight and to eparate them from the rearing reidue. Typically larvae are grown in crate. Crate handling i fully automated to enure low operational cot. The mot uitable eed larvae upply chain need to be evaluated cae by cae and i dependent on the ize of facility, location, and operational know-how. Seed larvae can be either produced on-ite for direct ue, or off-ite with regular hipment to the inect production plant. If required, our partner Protix can be the upplier of the young larvae. The company ha developed proprietary technology and know-how to enure reliable output. eed larvae Bühler Inect Technology Solution work with tandardized rearing unit with a fixed number of crate that are managed through an automated ytem. Thi allow a modular deign of the inect growth area, o that the capacity of the plant can be eaily adapted to feedtock availability. Larvae are regularly fed with an accurate feeding tation in order to optimize the availability and delivery of nutrient. For torage, crate are tacked, which minimize land ue. A ventilation ytem enure uniform climate condition in each crate thu facilitating fat and conitent growth of the larvae. Overall, our olution enable the cutomer to et and control the rearing condition in a way that enure a high productivity with optimized feedtock converion and minimized development time. egg larvae pupae At the end of the rearing cycle, a harveting proce efficiently eparate the larvae from the rearing reidue. Our technology achieve an exact electivity reulting in clean larvae with minimal loe in the rearing reidue. adult fly 11 12

7 Larvae and rearing reidue proceing. Our olution are flexible. High quality end product. Protein, lipid, and fertilizer. Protein meal. Benefit Balanced amino acid profile. Very good digetibility > 85%. Highly palatable. Adequate techno-functional propertie. Sample application In pet food product, given it nutritional profile and hypoallergenic propertie. In fih feed for high growth performance, a good feed converion rate, and a better gut health. In hrimp feed a an attractant for better feed intake. In broiler and pig feed for better nutrient digetion and atifactory productive performance. Expert at Bühler Inect Technology Solution enure the highet quality at all tage of production. Lipid. Proceing i the final tage of the inect plant. The objective i to tranform the larvae and the rearing reidue into high value end product that are afe and have a conitent quality. Bühler Inect Technology Solution offer central proceing unit that have a wide-range of capacity. We work with three proceing line, which can be operated in two or three hift. Thi give the cutomer maximum flexibility and alo allow for future expanion plan. Our patented proce fulfill good manufacturing practice (GMP) and afety tandard. Beide wahing of the larvae to remove any remaining rearing reidue, a heat treatment tep enure inactivation of enzyme and pathogenic microorganim that might be preent. A further valorization i achieved through an efficient three-phae eparation. Purification of the lipid fraction, a well a drying of the protein-rich fraction, reult in product with good helf life. The defatted protein meal can be packaged in bag with varying filling volume. The rearing reidue i typically dewatered and pelletized in order to achieve helf-table product. A an alternative, it can alo be prepared for direct offtake. Benefit High in lauric acid that ha antibacterial and antiviral propertie. Eaily digetible ource of energy. Naturally palatable. Simple integration into product. Fertilizer. Benefit High organic matter (>85%) with nitrogen and mineral. Contain chitin that improve the defene mechanim of plant. Slow and contant nutrient releae over time. Safe and ready to be applied on field. Sample application In piglet feed for improved feed intake and better gut health. In broiler feed with atifactory productive performance and overall meat quality. In cometic and detergent a an alternative to animal or vegetable fat. Sample application In oil amendment for farm, garden, horticulture, and greenhoue. In low fertile oil (acid and andy oil) with atifactory reult. In crop production for higher yield

8 A plant overview. Our integrated olution. Sutainability Automation Our plant enure efficient and economical ue of raw material, land, water, and energy. Thi facilitate production with low operating cot, giving plant owner a crucial competitive advantage in the marketplace. Our automated ytem with data-driven technology enable the reliable control of operation and continuou improvement of overall equipment effectivene (OEE). It alo enure product traceability throughout production. Feedtock preparation Seed larvae intake Rearing Fertilizer torage Separation Reidue proceing Larvae proceing Protein/lipid torage Safety and quality Our plant follow good manufacturing practice (GMP). The hygienic plant deign include area zoning and defined cleaning and diinfection procedure enuring afe and conitent output of end product. Animal welfare Our plant operate with the highet regard for animal welfare. We et rearing and proceing condition in a way to make inect feel like they do in nature, which in turn enure table growth and better dieae control

9 Phaed approach. Step-by-tep to a ucceful plant. We offer a phaed integral olution that goe from the complete plant feaibility analyi to the ucceful fulfilment of the project. Moreover, we provide afterale ervice that enure efficient plant operation for many year to come. 1. Feaibility 2. Detailed engineering 3. Manufacturing & upply 4. Intallation & commiioning 5. After-ale ervice The deign pecification for an economic plant are elaborated with the cutomer uing three tep: Feedtock analyi Detailed buine cae Concept engineering All of the machine and auxiliary part are ordered, manufactured, and hipped. Over 90 Bühler Service Station around the globe enure that you are never very far from a qualified technician. Detail are defined o that the fully pecified ytem can be paed on to the plant and the ervice provider reponible for manufacturing and intallation. The planned ytem i intalled and teted, enuring operation are up to pecification. Once fully functional, the plant i handed over to the cutomer. Project management We deliver project in a high quality and timely manner. Thi i achieved with efficient project management in cloe collaboration with the cutomer. We have dedicated project manager with detailed knowledge of the local circumtance to deliver our plant all over the world. Engineering We engineer cutomer ucce. Our technologit and engineer have the in-depth proce know-how to deign reliable plant that will enable eay and cot-effective operation. We alo offer advice and ervice on how to fully utilize the inect plant over it lifetime. Bühler manufacturing factory in Changzhou, China. 18

10 Your partner for reliable production. Bühler Project management and engineering Global manufacturing and upply chain platform Localized ervice network Reearch, development, and technology upport BITS Supply of technology, equipment and proce know-how for the rearing and proceing of the inect and the feedtock preparation Protix Seed larvae upply Feedtock analytic Operational and commercial upport and participation Product application Kee Aart, Founder and CEO PROTIX and Andrea Aepli, CEO Bühler Inect Technology Solution (BITS) i a Joint Venture between Bühler, the leading technology and olution provider for the food and feed indutry, and Protix, the leading inect company. BITS wa founded in 2017 and i baed in Switzerland and China. It i a fully dedicated technology partner for plant, equipment, and related ervice for the inect indutry. BITS conider every apect that will bring a new protein ource to the market and anwer the world growing need for protein. Founded in Switzerland (1860). The family-owned company now ha about 11,000 employee in ome 140 countrie with turnover of CHF 2.67 billion in More than 150 year of experience in developing and intalling calable, cot effective, and hygienic plant and procee for food and feed product all around the world. Leading olution provider for proceing grain into flour and feed, a well a for the production of pata and chocolate, and in die cating, wet grinding, and urface coating. Invet up to 5% of it turnover every year in R&D. Founded in the Netherland (2009). Fat-growing company with highly talented and motivated people. Commercial pilot plant operational in the Netherland. Raied EUR 45 million more in 2017 to build a large indutrial plant in the Netherland. Succeful product introduction uch a Friendly Salmon. Acquired Fair Inect with cricket, locut, and mealworm in Joined force with Hendrix Genetic to develop a world leading inect breeding program. World Economic Forum Technology Pioneer award, globally recognized for it innovation tatu