Model Curriculum. Operator-Reaper, Thresher and Crop Residue Machinery SECTOR: SUB-SECTOR: OCCUPATION:

Transcription

1 Model Curriculum Operator-Reaper, Thresher and Crop Residue Machinery SECTOR: SUB-SECTOR: OCCUPATION: REF ID: NSQF LEVEL: AGRICULTURE & ALLIED AGRICULTURE CROP PRODUCTION FARM MACHINERY, EQUIPMENT OPERATION AND MAINTENANCE AGR/Q1105, V1.0 4

2

3 TABLE OF CONTENTS 1. Curriculum Trainer Prerequisites Annexure: Assessment Criteria 11

4 Operator-Reaper, Thresher and Crop Residue Machinery CURRICULUM / SYLLABUS This program is aimed at training candidates for the job of a Operator-Reaper, Thresher and Crop Residue Machinery, in the Agriculture & Allied Sector/Industry and aims at building the following key competencies amongst the learner Program Name Qualification Pack Name & Reference ID. AGR/Q1005, v1.0 Version No. 1.0 Version Update Date Pre-requisites to Training Training Outcomes Class 8, preferably After completing this programme, participants will be able to: Operate reaper: handling of reaper during different operation on various crops. Operate thresher: handling of thresher during different operation on various crops Carry out field residue management: select appropriate equipment, operate the equipment Carry out minor repair and periodical maintenance of agriculture machineries: periodic checking, tightening, greasing, cross-checking for any leakages etc Practice health and safety at the work place: Well versed with health and safety measures in terms of personal as well as others safety.

5 This course encompasses 4 out of 4 Compulsory NOS (National Occupational Standards), 1 out of 1 Optional NOS of Qualification Pack issued by Agriculture Skill Council of India. COMPULSORY NOS: Sr. No. Module Key learning outcomes Equipment Required 1 Introduction Understand general discipline in the class room and workshop (Do s & Don ts) Theory Duration 02:00 Practical Duration 00:00 Corresponding NOS Code Bridge Module Study the scope and importance of farm mechanization industry in India Familiarize with different farm machineries manufacturers and their brands/models Understand the role of a Operator- Reaper, Thresher and Crop residue Machinery and the progression pathways for the same Laptop, white board, marker, projector and video films and Presentations 2 Carry out operation of reaper Theory Duration 18:00 Practical Duration 40:00 Corresponding NOS Code AGR/N1115 State the importance of reaper Enlist the types of reaper Select vertical conveyor reaper or self propelled reaper based on crop variety, maturity of crop, crop moisture, crop condition and crop density Identify steps of fitting the reaper with the tractor/ engine Mount the reaper in the tractor State the importance of alignment of reaper Check the alignment of the reaper with the prime mover Carry out tightening of nuts and bolts with proper tools Apply lubrication on parts of reaper as per operator s manual Check the level of oil/water in IC engine or tractor Set the adjustment of the reaper as per the operator s manual Prepare agricultural land as per requirement of farm mechanization practices Identify the steps for operating tractor operated /engine operated reaper for harvesting crops Identify precautions to be taken during operation of reaper in field Operate the reaper in field Carry out recording and measurement of operating parameters during operations of the Laptop, white board, marker, projector vertical conveyor reaper or self propelled reaper

6 Sr. No. Module Key learning outcomes Equipment Required reaper Record the impact on crop variety Identify operating troubles during operation such as blocked discharge, cutting knife and conveyor belts stopped, loss of power Make corrective adjustments in accordance with the operator s manual Identify need for maintenance and repair of the reaper Make corrective adjustments in accordance with the operator s manual Inspect and clean the guards Inspect the conveyor belt for damages and replace if necessary Check the tension of v-belt over the roller pulley Inspect the cutter bar, knife, star wheels, pressure springs and lugs for damage and take corrective actions Lubricate all moving parts Repaint surface where paint has worn off Familiarize with the road signal and communication signs used for tractors and agricultural machinery 3 Carry out operation of Thresher Theory Duration 20:00 Practical Duration 40:00 Corresponding NOS Code AGR / N1116 Select the right thresher based on the type, capacity and suitability to crops Check the direction of wind and install thresher along the direction of the wind Ensure that the thresher is at level by fixing pegs around the wheels Mount the prime mover on the frame and check alignment Check belt technician and accordingly correct as per the operator s manual Carry out adjustments for speed of threshing cylinder, cylinder concave clearance, speed of blower, air flow, sieve slope and stroke length and speed of crank according to operator s manual Ensure all nuts and bolts are tightened Check the level, alignment of thresher and ensure appropriate belt tension Check the proper size of sieve and conclave Check the direction of rotation of cylinder tractor/power tiller harvesting/reaping equipments threshing/shelling equipments trolleys for material handling repairing tools service tools

7 Sr. No. Module Key learning outcomes Equipment Required Ensure lubrication of parts as per operator s manual Check the level of oil/water in I/c engine or tractor Start the prime mover and thresher Measure the speed of the thresher using a prime mover and ensure the desired speed is maintained Feed crop slowly and uniformly and collect the clean grain after 1 hour of operation Measure threshing efficiency and change cylinder speed to ensure maximum efficiency Ensure safety precautions as per operator s manual during operation of thresher Carry out basic repair and maintenance as per operator s manual Clean the thresher of grain, chaff, etc. during idle period Carry out regular lubrication of moving parts to reduce wear and tear Inspect and tighten all nuts and bolts 4 Carry out field residue management Theory Duration 20:00 Practical Duration 40:00 Corresponding NOS Code AGR/N1117 Select appropriate farm machinery to facilitate the application of residues such as straw chopper, straw baler, happy seeder, chaff cutter, etc. Check for proper functioning of the machinery by performing pre start up checks Carry out rectifying action if necessary Stack the straw neatly for pickup Choose the mode of transport for transportation of straw to the storage facility such as tractors, trailers Check functioning of chain conveyor, pressing rollers, and upper and lower feed rollers Identify and familiarize self with different sub assemblies and components, materials, construction of straw choppers Operate the machine as per standard operating instructions given Identify faults and take corrective action Pick up straw/hay from the ground using baler teeth Ensure that once the baler chamber is full with hay/straw, the hay wraps and straw chopper, straw baler, seeder, chaff cutter, straw reaper, etc

8 Sr. No. Module Key learning outcomes Equipment Required forms a cylinder Ensure that protective coating has been attached to the cylindrical bundle of hay so that it does not come apart during movement Transport the able of straw/hay to the designated area of storage Select the appropriate hard or power operated chaff cutters Check for adjustments of chaff cutter such as feeding chute and mechanism, feeding rollers, cutting gap, length of cut, etc. Identify common faults and take rectifying action Record the quality of output Identify the need for repair and maintenance like replacement of gears, sharpening of cutting blade, etc. Develop inventory for amount of residues generated in different crops Identify the major uses of crop residues Quantify proportion of residue of the crops based on cropping systems, soil, and climate 5 Maintain Health & Safety at the work place Theory Duration 10:00 Practical Duration 10:00 Corresponding NOS Code AGR/N9903 Undertake basic safety checks before operation of all machinery and vehicles and report all potential hazards to the supervisor Enlist the precautionary measures during field operation of farm machinery Explain the importance and use of protective clothing or equipment Handle the protective clothing or equipment during use of equipment Identify appropriate emergency procedures Report timely to appropriate person Employ general safety and first aid practice Familiarize with dangerous machines regulation act Personal protective equipment like: Helmet / head gear, Cotton / woolen safety gloves, Safety boots, Safety Harness; First Aid Kit: Bandages, Adhesive bandages, Betadine Solution / ointment, Pain relief spray / ointment, Antiseptic liquid; Phone directory, Search lights, fire extinguisher Total Duration: Theory Duration 70:00 Unique equipment required: vertical conveyor reaper or self propelled reaper, straw chopper, straw baler, seeder, chaff cutter, straw reaper, Personal protective equipment like: Helmet / head gear, Cotton / woolen safety gloves, Safety boots, Safety Harness; First Aid Kit: Bandages, Adhesive bandages, Betadine Solution / ointment, Pain relief spray / ointment,

9 Sr. No. Module Key learning outcomes Equipment Required Practical Duration 130:00 Antiseptic liquid; Phone directory, Search lights, fire extinguisher, tractor/power tiller, harvesting/reaping equipments, threshing/shelling equipments, trolleys for material handling, repairing tools, service tools OPTIONS (Optional to choose any or all or none) OPTION 1: Carry out operation of crop residue management machinery Sr. Module No. 1 Carry out operation of crop residue management machinery Theory Duration 10:00 Practical Duration 10:00 Corresponding NOS Code AGR/N1118 Key Learning Outcomes Select and use appropriate machinery for various works Select the cleaning machine as per requirement Explain types of cleaner/ grader like air screen cleaners, rotary cleaners, etc. based on suitability to farm produce Check for adjustment and alignment of feed rate, sieve slope, air flow rate, frequency of oscillations Carry out operation of straw chopper Carry out operation of straw baler Maintain record the quality of output of the grain Identify common faults and take rectifying action State importance of drying Explain drying method like convection/ conduction drying, vacuum drying and the appropriate dryer like batch dryer, LSU dryer, etc. Check for adjustments of air temperature, grain flow rate in accordance with operator manual Select the appropriate type of mill like based on the type of crop for example dal mill, rice mill, four mills, etc. Carry out operation of milling and oil expelling machinery basis crop type Maintain record the quality of output Identify common faults and take rectifying action Carry out regular maintenance of the machineries and attachments Equipment Required Computer, Audiovisual aids, Projector, Post harvest machinery, cleaner/ grader like air screen cleaners, rotary cleaners, batch dryer, LSU dryer, grader, straw chopper, straw baler, dal mill, rice mill, flour mill, oil ghani, screw expeller, hydraulic press, etc OPTION 1 : Total Duration Theory Duration 10:00 Unique Equipment Required: Computer, Audio-visual aids, Projector, Post harvest machinery, cleaner/ grader like air screen cleaners, rotary cleaners, batch dryer, LSU dryer, grader, straw chopper, straw baler, dal mill, rice mill, flour mill, oil ghani, screw expeller, hydraulic press

10 Sr. No. Module Key Learning Outcomes Equipment Required Practical Duration 10:00 GRAND Total Duration Minimum Duration for the QP= 200 hrs Theory: 70 hrs Practical: 130 hrs Maximum Duration for the QP= 220 hrs Theory: 80 hrs Practical: 140 hrs Unique Equipment Required for the QP: Laptop, white board, marker, projector, vertical conveyor reaper or self propelled reaper, straw chopper, straw baler, seeder, chaff cutter, straw reaper, Personal protective equipment like: Helmet / head gear, Cotton / woolen safety gloves, Safety boots, Safety Harness; First Aid Kit: Bandages, Adhesive bandages, Betadine Solution / ointment, Pain relief spray / ointment, Antiseptic liquid; Phone directory, Search lights, fire extinguisher, tractor/power tiller, harvesting/reaping equipments, threshing/shelling equipments, trolleys for material handling, repairing tools, service tools, vertical conveyor, reaper or self propelled reaper, cleaner/ grader like air screen cleaners, rotary cleaners, dryer, straw chopper, straw baler, repairing tools, Post harvest machinery, cleaner/ grader like air screen cleaners, rotary cleaners, batch dryer, LSU dryer, grader, straw chopper, straw baler, dal mill, rice mill, flour mill, oil ghani, screw expeller, hydraulic press (This syllabus/ curriculum has been approved by Agriculture Skill Council of India)

11 Trainer Prerequisites for Job role: Operator-Reaper, Thresher and Crop Residue Machinery mapped to Qualification Pack: AGR/Q1105, v1.0 Sr. No. Area Details 1 Description Trainer is responsible for educating the trainees handling of reaper, thresher during different operation on various crops; carry out field residue management and maintenance and minor repair and periodical maintenance of agriculture machineries. 2 Personal Attributes Trainer should be Subject Matter Expert. He/ she should have good communication, leadership, observation and practical oriented skills. 3 Minimum 10+2 with Science Educational Qualifications 4a Domain Certification Certified for Job Role: Operator-Reaper, Thresher and Crop Residue Machinery mapped to QP: AGR/Q1105, v1.0. Minimum accepted score is 4b Platform Certification 80%. Recommended that the Trainer is certified for the Job Role: Trainer, mapped to the Qualification Pack: MEP/Q0102. Minimum accepted % as per respective SSC guidelines is 80%. 5 Experience B Tech in Mechanical / Agriculture engineering B Sc Agriculture with 1 year of relevant work experience and 2 years of total work experience Diploma / ITI (Mechanical / Agriculture engineering) with 3 years of relevant work experience 10+2 with Science and having any Certificate course in Farm Mechanization with 5 years of relevant work experience

12 Annexure: Assessment Criteria Job Role Operator-Reaper thresher and crop residue machinery Qualification Pack AGR/Q1105, v1.0 Sector Skill Council Agriculture Skill Council of India Guidelines for Assessment 1. Criteria for assessment for each Qualification Pack will be created by the Sector Skill Council. Each Performance Criteria (PC) will be assigned marks proportional to its importance in NOS. SSC will also lay down proportion of marks for Theory and Skills Practical for each PC. 2. The assessment for the theory part will be based on knowledge bank of questions created by the SSC. 3. Assessment will be conducted for all compulsory NOS, and where applicable, on the selected elective/option NOS/set of NOS. 4. Individual assessment agencies will create unique question papers for theory part for each candidate at each examination/training center (as per assessment criteria below). 5. Individual assessment agencies will create unique evaluations for skill practical for every student at each examination/training center based on this criterion. 6. To pass the Qualification Pack, every trainee should score a minimum of 70% of aggregate marks to successfully clear the assessment. 7. In case of unsuccessful completion, the trainee may seek reassessment on the Qualification Pack. Total Marks: 400 Compulsory Marks Allocation Assessment outcomes 1. AGR/N1115 Carry out operation of reaper Assessment criteria for outcomes PC1. select the appropriate type of reaper, vertical conveyor reaper or self Total Marks 100 Out Of Theory Skills Practical propelled reaper based on: crop variety maturity of crop crop moisture crop condition crop density PC2. fit the reaper with the tractor/ engine based on the type of reaper PC3. check the alignment of the reaper with the prime mover PC4. tightened ensure all nuts and bolts are PC5. ensure lubrication of parts as per operator s manual PC6. check the level of oil/water in IC engine or tractor PC7. set the adjustment of the following in accordance with operator s manual

13 reel cutter bar binding and tying mechanism conveyor tension bundle size PC8. ensure field patterns and field preparations are made prior to operation PC9. engine PC10. crops switch on the prime mover, tractor or operate the reaper for harvesting PC11. measure and record parameters during operations of the reaper PC12. record the impact on crop variety PC13. identify operating troubles during operation such as blocked discharge, cutting knife and conveyor belts stopped, loss of power PC14. make corrective adjustments in accordance with the operator s manual PC15. identify need for minor maintenance and repair of the reaper PC16. inspect and clean the guards PC17. inspect the conveyor belt for damages and replace if necessary PC18. check the tension of v-belt over the roller pulley 2. AGR/N1116 Carry out operation of thresher PC19. inspect the cutter bar, knife, star wheels, pressure springs and lugs for damage and take corrective actions PC20. lubricate all moving parts PC21. worn off repaint surface where paint has PC1. select the right thresher based on the type, capacity and suitability to crops PC2. check the direction of wind and install thresher along the direction of the wind PC3. ensure the thresher is at level by fixing pegs around the wheels PC4. mount the prime mover on the frame and check alignment PC5. check belt tension and correct accordingly as per the operators manual

14 PC6. carry out adjustments for speed of threshing cylinder, cylinder concave clearance, speed of blower, air flow, sieve slope and stroke length and speed of crank according to operator s manual PC7. ensure all nuts and bolts are tightened PC8. check the level, alignment of thresher and ensure appropriate belt tension PC9. check the proper size of sieve and conclave PC10. check the direction of rotation of cylinder PC11. ensure lubrication of parts as per operator s manual PC12. check the level of oil/water in IC engine or tractor PC13. start the prime mover and thresher PC14. measure the speed of the thresher using a prime mover and ensure the desired speed is maintained PC15. feed crop slowly and uniformly and collect the clean grain after 1 hour of operation PC16. measure threshing efficiency and change cylinder speed to ensure maximum efficiency PC17. ensure safety precautions as per operator s manual during operation of thresher PC18. carry out minor repair and maintenance as per operator s manual PC19. clear the thresher of grain, chaff, etc. during idle period PC20. carry out regular lubrication of moving parts to reduce wear and tear PC21. inspect and tighten all nuts and bolts 3. AGR/N1117 Carry out field residue management PC1. select appropriate farm machinery to facilitate the application of residues such as straw chopper, straw baler, chaff cutter, etc.. PC2. check for proper functioning of the machinery by performing pre start up checks PC3. take rectifying action if necessary PC4. stack the straw neatly for pickup PC5. choose the mode of transport for transportation of straw to the storage facility such as tractors, trailers

15 PC6. pick up straw/hay from the ground using baler teeth PC7. ensure that once the baler chamber is full with hay/straw, the hay wraps and forms a cylinder PC8. ensure that protective coating has been attached to the cylindrical bundle of hay so that it does not come apart during movement PC9. transport the bale of straw/hay to the designated area of storage PC10. check functioning of chain conveyor, pressing rollers, and upper and lower feed rollers PC11. identify and familiarize self with different sub-assemblies and components, materials, construction of straw choppers PC12. operate the machine as per standard operating instructions given PC13. identify faults and take corrective action wherever necessary PC14. select the appropriate hard or power operated chaff cutters PC15. check for adjustments of chaff cutter such as feeding chute and mechanism, feeding rollers, cutting gap, length of cut, etc. PC16. identify common faults and take rectifying action PC17. record the quality of output PC18. identify the need for minor repair and maintenance like replacement of gears, sharpening of cutting blade, etc. PC19. develop inventory of amount of residues generated in different crops PC20. identify the major uses of crop residues PC21. quantify the permissible amount of residues of different crops which can be incorporated/retained depending on cropping systems, soil, and climate without creating operational problems for the next crop PC22. assess the quality of crop residues and their suitability for various purposes AGR/N9903 Maintain health and safety at the workplace PC1. undertake basic safety checks before operation of all machinery and vehicles and report all potential hazards to the supervisor 100

16 PC2. identify work for which protective clothing or equipment is required and perform those duties in accordance with workplace policy PC3. read and understand the hazards of use and contamination mentioned on the labels of pesticides/fumigants, etc. PC4. assess risks prior to performing manual handling jobs, and work according to currently recommended safe practices PC5. use equipment and materials safely and correctly and return the same to designated storage when not in use PC6. dispose off waste safely and correctly in a designated area PC7. recognize risks to bystanders and take action to reduce risk associated with jobs in the workplace PC8. perform work in a manner which minimizes environmental damage all procedures and ensure work instructions for controlling risks are followed closely PC9. report any accidents, incidents or problems without delay to an appropriate person and take necessary immediate action to reduce further danger PC10. follow procedures for dealing with accidents, fires and emergencies, including communicating location and directions for emergency evacuation PC11. follow emergency procedures to company standard / workplace requirements PC12. use emergency equipment in accordance with manufacturers' specifications and workplace requirements PC13. provide treatment appropriate to the patient's injuries in accordance with recognized first aid techniques PC14. recover (if practical), clean, inspect/test, refurbish, replace and store the first aid equipment as appropriate PC15. report details of first aid administered in accordance with workplace procedures GRAND TOTAL

17 OPTIONS Option 1: AGR/N1118 Carry out operation of crop residue management machinery Total Marks: 100 Marks Allocation Assessment outcomes 1. AGR/N1118 Carry out operation of crop residue management machinery Assessment criteria for outcomes PC1. select the type of cleaner/ grader like air screen cleaners, rotary cleaners, etc. based on suitability to farm produce Total Marks 100 Out Of Theory Skills Practical PC2. check for adjustment and alignment of feed rate, sieve slope, air flow rate, frequency of oscillations Carry out operation of straw chopper Carry out operation of straw baler PC3. grain record the quality of output of the PC4. identify common faults and take rectifying action PC5. identify the need for minor repair and carry out regular maintenance of cleaning and grading machinery PC6. select the appropriate drying method like convection/conduction drying, vacuum drying and the appropriate dryer like batch dryer, LSU dryer, etc. PC7. check for adjustments of air temperature, grain flow rate in accordance with operator manual PC8. drying record the quality of output after PC9. identify common faults and take rectifying action of drying machinery PC10. identify the need for minor repair and carry out regular maintenance of drying machinery PC11. select the appropriate type of mill like based on the type of crop for example dal mill, rice mill, four mills, etc. PC12. check for adjustments of spacing between plates and rolls, rpm, screen size, etc. PC13. select the appropriate oil expelling machinery like oil ghani, screw expeller, hydraulic press, etc. based on the type of crop 6 1 5

18 PC14. check for adjustments of feed rate, operating pressure, moisture content and temperature of oil seeds PC15. record the quality of output after milling and oil expelling PC16. identify common faults and take rectifying action of milling and oil expelling machinery PC17. identify the need for minor repair and carry out regular maintenance GRAND TOTAL