CLIB 2021 and BIG-C Model and Opportunity for Cooperation

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1 CLIB 2021 and BIG-C Model and Opportunity for Cooperation March, 10 th 2015 Bratislava, Slovakia Dr. Manfred Kircher Chairman Advisory Board KADIB, CLIB

2 Today s Wealth is generated by a fossil-based Economy Oil Fossil Feedstock Gas Coal limited imported volatile Climate CO 2 -Emission Employment in industrial centers Foto: Lamilux Rehau Chemicals Foto: MorgueFile Pharmaceuticals Foto: Bran Foto: Osvaldo Gago Energy/Mobility Fotos: Wikimedia Commons commons.wikimedia; Spyridon Natsikos

3 Fotos: Wikimedia Commons EU publishes Strategy for green Growth 7 bn t/a carbon Global agro-photosynthesis To compare: 11 bn t/a fossil carbon globally consumed (93% Energy, mobility; 7% materials) Renewable feedstock limited regional & global divers Climate CO 2 -Circle Employment in rural regions in industrial centers Foto: Ianusius Food/Feed Foto: Lamilux Rehau Chemicals Foto: MorgueFile Pharmaceuticals Foto: Bran Foto: Osvaldo Gago Energy/Mobility

4 EU calls for Circular Economy Foto: 4028mdk09 Agriculture Foto: Ianusius Food/Feed Foto: 4028mdk09 Forestry Feedstock Cascade Use Foto: Lamilux Rehau Chemicals Foto: Bernd Schwabe schwabe Waste Foto: MorgueFile Pharmaceuticals Foto: Bundesarchiv Foto: Bran Foto: Osvaldo Gago ind.sidestreams Fotos: Wikimedia Commons Energy/Mobility Fotos: Wikimedia Commons

5 Carbon-dependent Sectors to be Prioritized! Foto: 4028mdk09 Agriculture World Ethylene 140 mio t 120 mio t C Foto: 4028mdk09 Forestry Sugar 165 mio t 69 mio t C Foto: Lamilux Rehau Chemicals EU Foto: Bernd Schwabe schwabe Waste Ethylene 20 mio t 17 mio t C Sugar 18 mio t 8 mio t C Long Distance Mobility Foto: Bundesarchiv ind.sidestreams Fotos: Wikimedia Commons

6 Bioeconomy Opportunities and Challenges CLIB Members and Topics BIG-C Regions and Topics Slovak-German Opportunities

7 Bio-based Intermediates expected to grow by 11% AGR Lux Research 24. January 2015

8 Bioeconomy enters 1 st gen. Food-Biomass Markets State-of-the Art Just Starting Tomorrow Sugar-/Oil- Carbon

9 Big Chemical Industries step into 1 st gen. Biochemicals Succinity produces first commercial quantities of biobased succinic acid Düsseldorf, March 3, 2014 Succinity GmbH, the joint venture between Corbion Purac and BASF for the production and commercialization of biobased succinic acid, has announced the successful start-up of its first commercial production facility. The plant, located at the Corbion Purac site in Montmeló, Spain, has an annual capacity of 10,000 metric tons... BASF to build bio-bdo facility MAY 14, 2013 BASF announced that it plans to begin production of bio-bdo using Genomatica s one-step fermentation process, which uses sugar for feedstock. Currently we anticipate a plant capacity of 50,000 tons/year...

10 Evonik Consortium develops new-to-the-world Biochemical An Alternative Raw Material for Polyamide 12 Evonik is operating a pilot plant for bio-based ω-amino lauric acid Essen, July 30, 2013 The biobased ω-amino-lauric acid is an alternative to petroleum-based laurin lactam (LL). ALS replaces the monomer LL in the manufacture of sustainable high-performance plastics and yields an identical compound polyamide 12 (PA 12). Over the long run, the entirely new process has the potential to complement the butadiene-based production of PA12.

11 Bioeconomy makes 2 nd gen. Non-Food-Biomass Markets State-of-the Art Just Starting Tomorrow Sugar-/Oil- Carbon Lignocellulosic- Carbon

12 2 nd gen. Ethanol, Glycols and Power established in Italy. The world's first plant for the production of second generation biofuels has been opened in Northern Italy The world s first commercial-scale plant for the production of bioethanol from nonfood biomass sources was officially inaugurated today before the Minister for Economic Development Flavio Zanonato and the local Authorities (President of the Regional Administration Roberto Cota, Mayor of Crescentino Marinella Venegoni, President of the Provincial Administration Carlo Riva Vercellotti). The Crescentino (Vercelli) bio-refinery is owned by Beta Renewables, a joint venture between Biochemtex, a Mossi Ghisolfi Group engineering company, the American fund TPG (Texas Pacific Group), and the Danish company Novozymes, a world leader in bio-innovation.

13 2nd gen. Lactic Acid from non-food Crop Direvo develops consolidated bioprocess for lactic acid production from lignocellulosic feedstocks Monday March Germany-based startup Direvo recently announced the development of a consolidated bioprocess for lactic acid production from lignocellulosic feedstocks. Direvo claim that this is the first reporting of consolidated bioprocess for producing lactic acid from lignocellulose. Working with pretreated Miscanthus grass, Direvo fermented lactic acid on pilot scale in a single-step-synthesis

14 Bioeconomy generates 3 rd gen. Recycling Feedstock State-of-the Art Just Starting Tomorrow CO 2,CO (Flue-, Syngas) Sugar-/Oil- Carbon Lignocellulosic- Carbon

15 3rd gen. Chemicals under Development Bacteria like the taste of syngas Essen, For the first time, Evonik Industries has managed to use biotech methods to convert syngas to pure 2-hydroxyisobutyric acid (2-HIBA) under industrial conditions. 2- HIBA is a precursor used in the manufacture of PLEXIGLAS. Waste gas is one example of a source of syngas. "We have shown that there is a safe way of using bacteria to turn syngas into a variety of products in the future," says Dr. Peter Nagler, Evonik s Chief Innovation Officer. In addition to 2-HIBA for the plastics industry, other products could include their derivatives for the cosmetics industry, or C4 alcohols for the paints and varnishes industry.

16 Bioeconomy forms New 1 st, 2 nd, 3 rd gen. Value Chains Value Sugar Amino Acid Isoprene L-tert.-Leucine 1,4-Butandiol Sphingosine Polyisoprene Polyester Pharma- Active Protein Dermatolog. Active Rubber Plastics Pharmaceutical Adhesive Cosmetics Tire Bottle Foto: Bernd Schwabe Seed Corn Starch Fatty Acids Oil Palm Syngas Plant- CO, CO 2, H 2 Biomass Lignocellulose Succinate Ethanol 2,3 BDO Value-Chain Mobility/Energy

17 Bioeconomy is an Innovation Opportunity Polymer Innovation Feedstock flexibility Processing cost Product innovation > 2014 > 2020 Oil, Gas, Coal File:Oil Pump ( ).jpg Sugar, Plant Oil File: Zuckerrueben Agro-, Forestry Waste Industrial Emission File:Straw bales in Tippecanoe Foto: Andreas Praefcke Municipal Waste Foto: Bernd Schwabe

18 The Cost Challenge: Feedstock make > 40% of Cost (bulk-chemicals) 100% 80% Cost Interest Depreciation Maintenance Cost of Labour 60% Energy 40% Auxiliary Materials 20% fossil Feedstock bio 0%

19 The Supply Chain Challenge: Bioeconomy provides Regional Opportunites :Plant-Oil :Biomass Expected Biomass Trade Routes by 2020 [TWh] Source: The Future of Industrial Biorefineries; World Economic Forum, 2010

20 Bioeconomy Opportunities and Challenges CLIB Members and Topics BIG-C Regions and Topics Czech-German Opportunities

21 CLIB 2021 links Bioeconomy Stakeholders Investors & Founders Industry Infrastructure 100 Members 40 % SME 30 % international >60 bn EUR Sales 200 mio EUR Bio-R&D Budget SME Funded by members and supported by: Academia highlighted segments show international members

22 Bioeconomy drives Cross-Sectorial Value Chains Value Feedstock- Industries Agri-, Silvi-, Aquaculture, C-emitting Industries Seed Corn Starch Fatty Acids (Bio-)Chemical Industries & SME Sugar Oil Palm Syngas Plant- CO, CO 2, H 2 Biomass Lignocellulose Amino Acid Succinate Isoprene L-tert.-Leucine 1,4-Butandiol Ethanol 2,3 BDO Sphingosine Polyisoprene Consumer Industries Polyester Pharma- Active Protein Dermatolog. Active Rubber Plastics Value-Chain Pharmaceutical Adhesive Cosmetics Tire Bottle Energy

23 CLIB helps to build Consortia in R&D, Piloting & Commercialization Supplier Feedstock Processes Technology Customer R&D Logo: selected CLIB members

24 Bioeconomy Opportunities and Challenges CLIB Members and Topics BIG-C Regions and Topics Czech-German Opportunities

25 BIG-C (Fl-NL-NRW) is Europe s Industrial mega-cluster Population: 40.5 m GDP: bn $ GDP/capita: $ Industry: 25 % of GDP Agro&Food: 195 bn $ Chemical: 218 bn $ Population: 17 M GDP: 579 Bn Euro GDP/capita: Industry: 29% contr. GDP Chemical: 60 Bn Euro Revenue Population: 6.35 M GDP: 221 Bn Euro GDP/capita: Industry: 19,5% contr. GDP Chemical: 43 Bn Euro Revenue Population: 17,5 M GDP: 582 Bn Euro GDP/capita: Industry: 25,4% contr. GDP Chemical: 65 Bn Euro Revenue BIG-C 25

26 BIG-C is strong by effective Pillars of Competitiveness Effective governmental & administrative institutions Excellent infrastructure Supportive macroeconomic environment Top human capacity building 26

27 BIG-C targets 4 Feedstock to Product (F2P) Value Chains Foto: 4028mdk09 Agriculture Foto: 4028mdk09 Forestry 1. F2P Lignocellulose 2. F2P Agriculture 3. F2P Organic waste 4. F2P CO/CO 2 Consumer products Building blocks Feedstock Foto: Bernd Schwabe Municipal waste Foto: Bundesarchiv Industrial streams Fotos: Wikimedia Commons 27

28 Flagship "Chemicals from carbon monoxide" potential value chains - Feedstock production Feedstock processing Intermediate production Product formation Marketing & sales 1. Syngas from steel mills Steel mill Converter gas 2. Municipal solid wastes (MSW) CO / H 2 Ethanol MSW Waste gas CO / H 2 Ethanol 3. Chlorine polluted (industrial) wastes Several Several Several Several MSW Waste gas CO / H 2 Ethanol 4. CO 2 from cement production Several Several Cement plant CO 2 CO / H 2 Ethanol Several Several Chemieforum NRW, Marl, Dr. Achim Marx, CLIB

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