R&D Projects at Coatema. From Lab to Fab - from Fab to Production & from innovative solutions to value

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1 R&D Projects at Coatema From Lab to Fab - from Fab to Production & from innovative solutions to value COATEMA Coating Machinery GmbH 1

2 Outline Introduction Coatema Current R&D projects Former R&D projects Summary COATEMA Coating Machinery GmbH 2

3 innovations Introduction Coatema quality made in Germany Part of the ATH Holding working widths from100 mm coating Bespoke equipment up to 5,400 mm printing laminating founded 1974 Film/Paper Printed Electronics Prepreg Membranes Renewables Textile Glass From Lab2Fab R&D projects & network worldwide service COATEMA Coating Machinery GmbH 3

4 Group of Companies Foundation 1903 Approx. 200 employees Located in Hamburg Foundation 1995 Approx. 50 employees Located in Norderstedt Foundation 1974 Approx. 45 employees Located in Dormagen Foundation 1919 Approx. 140 employees Located in Hamburg COATEMA Coating Machinery GmbH 4

5 R&D Services R&D Center Coating Printing Laminating Imprinting Pretreatment Drying Curing Crosslinking Cutting units on sqm Sheet to Sheet up to 300 x 500 mm Roll to Roll up to 700 mm width Operation Speed 0.1 to 200 m/min COATEMA Coating Machinery GmbH 5

6 Vision From Lab2Fab Lab Pilot Production Custom made Custom made Custom made Process development Pilot production Production line Coatema equipment platform strategy for Lab2Fab COATEMA Coating Machinery GmbH 6

7 Coating systems Versatility Knife Double Side Commabar Case Knife Slot Die Hotmelt Slot Die Engraved Roller Powder Scattering 3 Roller Combi Micro Roller 5 Roller Reverse Roll Double Knife Curtain Coating 2 Roller Combi Dipping Rotary Screen >30 Systems COATEMA Coating Machinery GmbH 7

8 Introduction Coatema Our work in associations Global Networking Board Member: OE-A Advisory Board: Fraunhofer ITA COATEMA Coating Machinery GmbH 8

9 F&E Kunden COATEMA Coating Machinery GmbH 9

10 R&D partners COATEMA Coating Machinery GmbH 10

11 R&D partners COATEMA Coating Machinery GmbH 11

12 Our USP Strength & Expertise Founded in 1974 as engineering company for textile coating equipment Today established equipment company for printing, coating & lamination Substrate width of 10 mm to 5.4 m Interdisciplinary networking for innovative coating & printing solutions Partner & coordinator in funded projects since 2002 Engaged in currently 12 R&D projects Early market entry & know-how build up COATEMA Coating Machinery GmbH 12

13 Our R&D process R&D strategy Step 1 Open minded networking with partners (Listening & analysis) Identify high value products (Product Growth rates & margins) Innovative concept for R2R process application (first results) Looking for enduser with intention to start production Step 2 Building of consortium and finalizing ideas Specify funding opportunities Proposal preparation and submission Evaluation & negotiation Kick-Off-Meeting COATEMA Coating Machinery GmbH 13

14 Our R&D process Expectation from R&D Strengthen Coatema s position Demonstration of R&D results Product driven engineering solutions Samples available Development & engineering of novel equipment Optimizing process regimes to eliminate bottle-necks Interdisciplinary Symposia for industry & training mid-term branding of Coatema Consultancy & certification (Equipment optimization) Cost reduction & saved value for enduser COATEMA Coating Machinery GmbH 14

15 Current R&D Projects COATEMA Coating Machinery GmbH 15

16 (Opto-)electronic devices Bringing flexible organic electronics to Pilot innovation scale 01/ / Mio. funding 14 EU partners Flexible organic light-emitting diodes (OLEDs) Open access Pilot line Intermittent coating with low viscous inks Development of slot-die equipment for perovskite solar cells 07/ / Mio. Volume 3 EU partners Ultra fast intermittent coating Piezo based technology Perovskite photovoltaics devices Improved material usage & yield GA No Rocket-I COATEMA Coating Machinery GmbH 16

17 Solar cells Production of flexible organic solar cells 06/ / Mio. funding 5 German partners Follow on project of Flexlas Flexible organic solarcells (OPVs) Process development Laser drying and patterning Equipment engineering Multipurpose Sol-Gel films for Photovoltaic 04/2017-3/ Mio. funding 6 German partners Sol-Gel materials as adhesive Sol-Gel as passivation layer Sol-Gel materials as Mie resonator Upscaling of nanoimprint FKZ: C EFRE COATEMA Coating Machinery GmbH 17

18 Batteries - cell concepts and materials Innovative substrates for optimization of current collectors in batteries 01/ / Mio. funding 6 German partners Innovative Batteries Improved electrodes (3D structured) Expanded metals & foams Coating technology Innovative solid state batteries with Sol-Gel, Li anodes and 3D structuring 10/ / Mio. funding 6 German partners Innovative cell concepts All solid state batteries Lithium metal anode Sol-Gel cathode and current collectors Upscaling of lab processes FKZ: 03XP0129C EFRE COATEMA Coating Machinery GmbH 18

19 Printed electronics & fabric functionalization Scale-Up of Printed Electronics Raw materials 01/ / Mio. funding 7 EU partners Products and services for circular economy Scale-up key materials for organic and printed electronics Enhance EU competitiveness in organic and flexible electronics Process chain of powder-coated glass-fiber reinforced compounds 12/ / Mio. Volume 2 German partners Homogeneous organic composites Fully coated fibers Less production steps Electrostatic rollers This project has received funding from the European Union s Horizon 2020 research and innovation programme under grant agreement no This publication reflects only the authors views and European Union is not liable for any use that may be made of the information contained therein. FKZ: ZF BL6 FKZ: TF BL6c COATEMA Coating Machinery GmbH 19

20 Electronic devices on new substrates Sustainable paper-based printed electronics and biosensing platform 01/ / Mio. funding 11 EU partners + 2 non EU Printed electronics on paper Nano cellulose instead of normal paper Sensors for drug-of-abuse analysis Recyclable, ultra-low power consumption, low cost, environmental friendly biosensing platform R2R technology for producing ECD with tunable g-values 06/ / Mio. funding 11 German partners Follow up on EELICON R2R production of ECD on EFTE R2R production of OPV Improved lamination ECD for membrane roofs This project has received funding from the European Union s Horizon 2020 research and innovation programme under grant agreement no This publication reflects only the authors views and European Union is not liable for any use that may be made of the information contained therein. FKZ: 03ET1470D COATEMA Coating Machinery GmbH 20

21 2D materials Synthesis, properties & application of 2D-materials 04/ / Mio. funding 6 German partners Synthesis of 2-D Materials such as Graphene and MoS2 Trials & design study for deposition & transfer R2R and R2P processes EFRE COATEMA Coating Machinery GmbH 21

22 OLEDSolar EL-FIB 09/ / ,750 Euro funding 18 European partners; Inline measurement and registration for OLED and Solar processes on R2R In the stage of project planning and clarification of needs 10/ / ,947 Euro funding 2 Belgian, 4 German partners; Illuminating wallpaper Process upscaling for deposition of the functional materials This project has received funding from the European Union s Horizon 2020 research and innovation programme under grant agreement no This publication reflects only the authors views and European Union is not liable for any use that may be made of the information contained therein COATEMA Coating Machinery GmbH 22

23 Former R&D Projects COATEMA Coating Machinery GmbH 23

24 (Opto-)electronic devices Enhanced Energy Efficiency and Comfort by Smart Light Transmittance Control 01/ / Mio. funding 13 EU partners Follow on Project for Innoshade Light weight electrochromic devices Click&Coat Technology Scaling & Automation Demonstration of Pilot Line production Development of machines, tools and processes for OE nanomaterials 01/ / Mio. funding 17 EU partners Smart nanomaterials & technologies Pilot Line Upscaling of R2R process Production of OE devices Market Entry This project has received funding from the European Union s Seventh Framework Programme for research, technological development and demonstration under grant agreement no This project has received funding from the European Union s Seventh Framework Programme for research, technological development and demonstration under grant agreement no COATEMA Coating Machinery GmbH 24

25 Electronic devices Innovative Switchable Shading Appliances based on Nanomaterials and Hybrid Electrochromic Device Configurations 09/ / EU partner Large scale, cost effective and light weight, high trough put In-situ-Polymerization Prototype & Demonstrator Concept & start of Pilot line High-speed laser process for the production of fully integrated flexible solar cells 08/ / Partner (Ziel2.NRW) Optics OPV Development Laser patterning, structuring Welding Demonstration This project has received funding from the European Union s Seventh Framework Programme for research, technological development and demonstration under grant agreement no COATEMA Coating Machinery GmbH 25

26 Organic electronics & thin film batteries ProLiBat Contamination and Defect Control for Increased Yield for Large Scale R2R Production of OPV and OLED 05/ / EU partners Detection & Inspection Cleaning Repair Integration Best Practice Procedures ProLiBat Design of a continuous fabrication structure for the production of Li-Ion-Batteries 08/ / partners Pilot Line for Li-Batteries Concept for Standardization Production specifications Study for Production Process for Batteries This project has received funding from the European Union s Seventh Framework Programme for research, technological development and demonstration under grant agreement no COATEMA Coating Machinery GmbH 26

27 Novel applications ML2 - MultiLayer MicroLab 09/ / EU partners Click&Coat Technology Imprint Technology Transfer Processes e.g. vacuum to wet R2R R2R-manufactoring platform Innovation for Digital Fabrication 03/ / EU partners Networking Project Roadmap for Digital Fabrication Status & evaluation of digital 3D-Manufacturing, e.g. organic Electronic for Micro-Nano-Bio-Systems This project has received funding from the European Union s Seventh Framework Programme for research, technological development and demonstration under grant agreement no This project has received funding from the European Union s Seventh Framework Programme for research, technological development and demonstration under grant agreement no COATEMA Coating Machinery GmbH 27

28 Novel combinations Large scale manufacturing technology for highperformance lightweight 3D-multifunctional composites 04/ / EU partners Automotive application 3D-textile & novel efficient production Complete manufacturing chain Fabric Structures for Solar power generation 11/ / EU partners Tensile Membrane material that incorporates PV modules Qualification of principle Demonstration of Prototype, e.g. off-grid local power Demonstration of Prototype Reduced process time & cost Qualification of principle This project has received funding from the European Union s Seventh Framework Programme for research, technological development and demonstration under grant agreement no This project has received funding from the European Union s Seventh Framework Programme for research, technological development and demonstration under grant agreement no COATEMA Coating Machinery GmbH 28

29 Inline monitoring & thin film characterisation Thin Film Measurements on organic photovoltaics layers 11/ / EU partners Integration of insitu-metrology in manufacturing line at Coatema Hyperspectral Imaging Spectroscopic Ellipsometry Demonstration of Prototype Qualification of principle Registration Accuracy High accuracy Registration control for roll2roll manufactured printed electronic 11/ /2014 AIF-Project 3 EU partner + 1 partner from Japan Integration of novel Printing Unitsin Production Line High Registration Accuracy Control Software CCD-Camera Demonstration of Prototype This project has received funding from the European Union s Seventh Framework Programme for research, technological development and demonstration under grant agreement no FKZ: KU RR COATEMA Coating Machinery GmbH 29

30 Inline analysis Fluorescence detection Inline evaluation of transparent foil coatings 03/ / funding 2 German partners Detection of organic dyes Small amounts of dye Quartz light guiding Stimulation via UV-LED Detection with photodiode And many more FKZ: KA ZG COATEMA Coating Machinery GmbH 30

31 R&D Summary COATEMA Coating Machinery GmbH 31

32 R&D Summary Coatema is a valuable Partner for novel R2R-Processes an expert in transferring processes to pilot and production lines innovation leader in novel equipment coordinator or partner in funded projects since 2002 currently active in 12 funded projcets with a total volume of 5.1 Mio. for current R&D projects a total funding over 3.2 Mio COATEMA Coating Machinery GmbH 32

33 COATEMA Coating Machinery GmbH Roseller Str. 4 D Dormagen Danke nmeyer@coatema.de hrooms@coatema.de COATEMA Coating Machinery GmbH 33