Agri-food parallel session. Moderator: Dieter BRIGITTA BBI JU

Transcription

1 Agri-food parallel session Moderator: Dieter BRIGITTA BBI JU

2 Types of actions

3 Research & Innovation Actions (RIAs) Horizon 2020 definition vs. BBI JU Activities aiming to establish new knowledge and/or to explore the feasibility of a new or improved technology, product, process, service or solution. Translated to bio-based industries: tackling a challenge in part of or in the whole value chain (biomass processing end products) Agri-food sector Very long chain from farm to fork / flush First 3 RIA presentations (LIBBIO, PROMINENT and CARBOSURF): challenges in whole value chain

4 LIBBIO

5 This project has received funding from the Bio Based Industries Joint Undertaking under the European Union s Horizon 2020 research and innovation programme under grant agreement No Lupinus mutabilis for Increased Biomass from marginal lands and value for BIOrefineries 14 partners from 8 countries The work includes: Breeding Cropping Pre-processing development Application development Sustainability, technical and economic viability assessment Contributing to European bio-economy development

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8 PROMINENT

9 Motivation: valorize protein in side-streams 09/01/ /01/2018 9

10 Pathway to novel protein ingredients Enrichment and modification technologies Applicability in food products LCA and socioeconomic effects New protein ingredients Techno-functional and sensory quality Techno-economical evaluation of concept Side-streams as new protein souces

11 PROMINENT in a nutshell... Objectives: Disintegrate, fractionate and extract: bioprocessing, dry and wet milling, air classification, novel extraction solvents, membrane separation, expanded bed adsorption Improve techno-functional and sensory properties: Enzymatic and thermo-mechanical methods Apply in food products: pasta, biscuits, cakes, yoghurt and beverages Assess: quality, techno-economic feasibility, sustainability and market potential Design: strategies for marketing, dissemination, and exploitation of innovations Consortium: Südzucker AG, Germany VTT Ltd, Finland (coordinator) AB Enzymes, Germany Upfront Chromatography, Denmark United Biscuits, UK Barilla, Italy Olvi, Finland LUKE, Finland Bridge2Food, The Netherlands Budget: 3.1m Duration: 3 years

12 CARBOSURF

13 CARBOSURF: New processes for the fermentative production of sialylated carbohydrates and glycolipid biosurfactants - BBI.VC3.R6 (RIA) - 5,7 M total; 3 M in kind - 36 months (aug 2015 aug 2018) - 11 partners from 4 European countries 3 research institutes 1 technology provider (SME) 4 SME 3 big industry - Products: Specialty CARBOhydrates (siallylated oligosaccharides) and biosurfactants (rhamnolipids, xylolipids, new-to-nature sophorolipids and mannosylerythritollipids (MELs)) from 2G substrates - Adressed markets: detergent, cosmetic & personal care, nutraceutical, food, pharma,.

14 CARBOSURF: New processes for the fermentative production of sialylated carbohydrates and glycolipid biosurfactants Second generation technology - 2G sugar technology: acetic/formic acid organosolv - Provide sugar syrups to consortium: evaluation for biosurfactant production - Optimize the process parameters for efficiency & environmental impact

15 CARBOSURF: New processes for the fermentative production of sialylated carbohydrates and glycolipid biosurfactants Strain technology/engineering Second generation technology Fermentation Purification (DSP) - Strain engineering and optimization for product specs and efficiency - Development and optimization of industrial production processes (fermentation and purification) on 1G and 2G substrates. - Integrated Process design approach

16 CARBOSURF: New processes for the fermentative production of sialylated carbohydrates and glycolipid biosurfactants Strain technology/engineering Second generation technology Fermentation Purification (DSP) Scale up = sample generation + TEA/LCA - Sample generation for application development/market interaction and spec determination - Techno-economic (TEA) and life cycle analysis (LCA): further optimization towards clean and profitable processes

17 CARBOSURF: New processes for the fermentative production of sialylated carbohydrates and glycolipid biosurfactants Strain technology/engineering Second generation technology Fermentation Purification (DSP) Scale up = sample generation + TEA/LCA - Feedback from market & (exploratory) application testing

18 CARBOSURF: New processes for the fermentative production of sialylated carbohydrates and glycolipid biosurfactants Strain technology/engineering Second generation technology Fermentation Purification (DSP) Scale up = sample generation + TEA/LCA -Draft valorization plan

19 Research & Innovation Actions (RIAs) Horizon 2020 definition vs. BBI JU Activities aiming to establish new knowledge and/or to explore the feasibility of a new or improved technology, product, process, service or solution. Translated to bio-based industries: tackling a challenge in part of or in the whole value chain (biomass processing end products) Agri-food sector Very long chain from farm to fork / flush Next RIA presentation (EnzOx2): mostly (not exclusively) focused on challenges in part of the value chain

20 EnzOx2

21 New enzymatic oxidation/oxyfunctionalization technologies for added value bio-based products" Project: H2020-BBI-PPP Topic: BBI.R ( Innovative efficient biorefinery technologies ) Budget (EC Contribution): 5 M (3 M ) Duration: 3 years (start date: 1-Nov-2016) Contact: Angel T. Martínez (Project Coordinator) Marta Pérez-Boada (Project Manager) CIB-CSIC, Madrid (Spain) CIB-CSIC, Madrid (Spain) atmartinez@cib.csic.es mpboada@cib.csic.es

22 Objectives Project Concept The overall aim is to develop new bio-chemical technologies based on the use of oxidative enzymes, largely unexplored at the industrial level, to provide innovative solutions in the production of some added value compounds from biomass components to substitute others of petrochemical origin. The potential of oxidative enzymes in such biotransformations include several oxidation and oxyfunctionalization reactions catalyzed by different types of fungal oxidoreductases (such as oxidases and peroxygenases). In this context, EnzOx2 plans to develop a 100% enzymatic conversion of bio-based 5- hydroxymethylfurfural (HMF) into diformylfuran, a platform chemical, and 2,5-furandicarboxylic acid (FDCA), a plastic building-block to be used in substitution of pterphthalic acid. On the other hand, highly selective hydroxylation of plant lipids (such as fatty acids, terpenes and steroids) will be optimized for cost-effective production of flavour and fragrance (F&F) ingredients, active pharmaceutical ingredients (APIs) and others. 1. To provide biomass-derived sugar and lipid substrates for the enzymatic technologies proposed in the subsequent objectives, and evaluate some separation/pre-treatment technologies. 2. To provide the most adequate enzymatic biocatalysts (new or engineered oxidative enzymes) for development of the bio-chemical technologies proposed in the subsequent objectives. 3. To develop an enzymatic technology for the production of FDCA as a renewable polymer building block derived from HMF. 4. To develop new enzymatic technologies for the selective hydroxylation of biomass-derived lipid components in the manufacture of F&F ingredients, APIs and other added value products. 5. To optimize the above enzymatic (or chemoenzymatic) technologies in terms of biocatalyst stability, substrate concentration, reaction medium, co-substrate supply (when required) and downstream processing. 6. To evaluate the technical, economic and environmental feasibility (LCA analysis) of the enzymatic processes, compared with chemical processes for the production of the same or similar compounds.

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24 Research & Innovation Actions (RIAs) The budget line approach All proposals submitted under the same budget line compete for the same budget For one topic: 0, 1 or more projects can be funded Main advantage of budget line approach: only the best (highest-scoring) proposals are funded Call 2016 Topic R5: Advanced biomaterials for smart food packaging Next 3 RIA presentations (BioBarr, BIOSMART and REFUCOAT): all funded under the same topic

25 BIOBARR

26 New bio-based food packaging materials with enhanced barrier properties This project ( ) has received funding from the Bio Based Industries Joint Undertaking under the European Union s Horizon 2020 research and innovation programme under grant agreement No Research and Innovation Action June 2017 May 2021

27 Development of a new bio-based, biodegradable and highperformances food packaging material by enhancing barrier functionalities to the biopolymer PHAs and by validating the new packaging material in a food industry environment

28 Contact Information (Project Co-ordinator): Mrs. Marianna Faraldi T: (+39)

29 BIOSMART

30 biosmart-project.eu

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33 REFUCOAT

34 DEVELOPING BIO-BASED FULLY-RECYCLABLE FOOD PACKAGING FOR LONGER SHELF-LIFE & LESS WASTE Contacts: Elodie Bugnicourt Coordinator: Dissemination - #RefuCoat refucoat.eu REFUCOAT has received funding from the Bio-Based Industries Joint Undertaking under the European Union s Horizon 2020 Research and Innovation programme under grant agreement

35 Current context Global high barrier packaging film consumption: ca million tonnes in 2014 ( 12 billion) expected to grow by 5% between 2014 and A number of barrier technologies preserve and protect food, beverages and pharma products, optimize their shelf life, reduce the need for preservatives and provide transparency and gloss. Metallised films Multilayer films Limitations of commercial barrier technology: Lack of biodegradation Complex and expensiverecycling Bio-based polymers give a competitive advantage (sustainability, greener image) but are not ideal as a single film for food packaging applications due to high price & limited barrier properties

36 Refucoat goals RefuCoat will deliver bio-based packages as alternative to current metallised and modified atmosphere (MAP) packages using polyhydroxyalkanoate (PHA) and polyglycolic acid (PGA)-based high oxygen/water hybrid barrier & active coatings Natural Antioxidant & antimicrobial Bio-MEG PGA Hybrid barrier coating (sol-gel) waste Mcl PHA Available biopolymers Coated films & trays Improved conservation Improved end of life

37 Innovation Actions (IA) - DEMOs Horizon 2020 definition vs. BBI JU A demonstration or pilot aims to validate the technical and economic viability of a new or improved technology, product, process, service or solution in an operational (or near to operational) environment, whether industrial or otherwise, involving where appropriate a larger scale prototype or demonstrator. Translated to bio-based industries: tackling a challenge in the whole (not only part of) a value chain (biomass processing end products) Call Budget line approach also applicable Topic D5: Valorisation of agricultural residues and side streams from the agro-food industry First 3 DEMO presentations (Agrimax, FUNGUSCHAIN and GreenProtein): all funded under topic D5

38 Agrimax

39 Agrimax: To demonstrate the technical and economic feasibility of combined flexible biorefinery processes for valorising crops & food processing wastes. To maximise the economic and environmental sustainability of the EU agricultural and food sectors while providing new products to the food, packaging and agriculture sectors This project has received funding from the Bio Based Industries Joint Undertaking under the European Union s Horizon 2020 research and innovation programme under grant agreement No

40 2 pilot biorefineries Two pilot plants are going to be designed and will run on a cooperative base to prove the viability of the proposed approach This project has received funding from the Bio Based Industries Joint Undertaking under the European Union s Horizon 2020 research and innovation programme under grant agreement No

41 The final products Safe and environmentally friendly Bio-Packaging (bioplastic flexible and rigid packaging, active and barrier packaging, biobased coatings for metal packaging, biocomposites, as well as secondary packaging). Healthier and functional Food products (additives, ingredients, coatings, microorganisms used in production, enhanced food products) Bio-based Agriculture products (bioplastics embedding fertilisers based solutions for biodegradable mulching films and pots as well as biofertilisers with biostimulant and biocontrol properties) This project has received funding from the Bio Based Industries Joint Undertaking under the European Union s Horizon 2020 research and innovation programme under grant agreement No

42 FUNGUSCHAIN

43 43 FUNGUSCHAIN Valorisation of mushroom agro-wastes to obtain high value products Bart van der Burg, BDS, coordinator This project has received funding from the Bio Based Industries Joint Undertaking under the European Union s Horizon2020 research and innovation programme FUNGUSCHAIN Project GA

44 Key facts 44 Starting with mushroom residues we are creating a complete value chain that includes 7 potential business cases Key activity: building a demo biorefinery by Monaghan Mushrooms Further information : or MIQrUuthi2g FUNGUSCHAIN Project GA

45 Partners partners: 25% RTDs and academics, 75% industry partners 50% are SMEs 25% large industries FUNGUSCHAIN Project GA

46 GreenProtein

47 Valorisation of vegetable processing industry remnants into high-value functional proteins and other food ingredients Call: Bio Based Industries Joint Undertaking. VC3. D Total Budget: 5.5 M Duration: Work-plan: Key facts 54 months (Sept Feb. 21) 9 work-packages Consortium: 8 partners from five different countries (ES,NL, FR, RS). Contact Paulus Kosters Project Coordinator paulus.kosters@greenproteinbv.com Irene Paredes Dissemination Manager Groups > GreenProtein This project has received funding from the Bio Based Industries Joint Undertaking under the European Union s Horizon 2020 research and innovation programme under Grant Agreement No

48 The Issue Our approach To harness green residues from the agri-food industry to obtain RuBisCo protein This project has received funding from the Bio Based Industries Joint Undertaking under the European Union s Horizon 2020 research and innovation programme under Grant Agreement No

49 The Consortium Project goal GREENPROTEIN general goal is to establish a DEMO plant for the extraction and purification of RuBisCo protein from green residues. It will be an easy replicable plug-and-play system installed within a marine container. Each plant will be able to process yearly 4,000 tn. of green residues and obtain 521,000 kg. of functional protein gel at 12.5% RuBisCo. This project has received funding from the Bio Based Industries Joint Undertaking under the European Union s Horizon 2020 research and innovation programme under Grant Agreement No

50 Innovation Actions (IA) - DEMOs Horizon 2020 definition vs. BBI JU A demonstration or pilot aims to validate the technical and economic viability of a new or improved technology, product, process, service or solution in an operational (or near to operational) environment, whether industrial or otherwise, involving where appropriate a larger scale prototype or demonstrator. Translated to bio-based industries: tackling a challenge in the whole (not only part of) a value chain (biomass processing end products) Last 2 DEMO presentations LIPES Pulp2Value

51 LIPES

52 LIFE INTEGRATED PROCESS for ENZYMATIC SPLITTING of TRIGLYCERIDES TYPE OF ACTION : DEMO PLANT VALUE CHAIN : VC3 AGRO-BASED START/END DATES : 09/ /2021 BBI JU CONTRIBUTION : 4,295, INTERACTIONS BETWEEN PARTNERS PARTNERS DISCLAMER European Union, 2017 Responsibility for the information and views set out in this presentation lies entirely with the authors

53 PROJECT OBJECTIVES To perform the scale-up to pre-industrial level of a new environmentally friendly alternative to traditional splitting routes of triglycerides producing free fatty acids and glycerol INTERACTIONS BETWEEN WORKS PACKAGES To enzymatically produce selected commercially important fatty acids at an overall lower variable cost than current processes and to showcase their use as intermediates To contribute to reaching the EC goals on waste reduction by elaborating and evaluating new value chains for making use of agricultural co-products

54 PROJECT IMPACTS NEW PRODUCTS Green process for high quality products * 80% of energy consumption * Full recycling of hydrolysis waters * of by-products generation & suppression of salts formation for reactive oils Competitive biotech pathway compared to conventional processes * 45% water consumption * 70% enzyme consumption * >50% waste water cost * of variable costs European economic benefits * Pioneering industry with new clean & green products to face growing Asian competition * Job creations for industrialisation and sales * Technology licensing High quality FA & Zero trans FA for food application New grade of Co-polyesters New grade of dimer acids (C36 and C44)

55 PULP2VALUE

56 PULP2VALUE project 1 Royal Cosun Demonstration project in the BBI JU Call Food and Biobased Research part of Wageningen UR 7 participating organisations from the EU countries: Belgium, Germany, the Netherlands and United Kingdom 3 Division of Human Nutrition Wageningen University part of Wageningen UR 4 Orineo bvba 5 Bio Base Europe Pilot Plant Budget: Total cost: 11.4 million Euro. Funding: 6.6 million Euro Duration: July 1, 2015 June 30, 2019 Coordination: Royal Cosun Gerald van Engelen, gerald.van.engelen@cosun.com 6 7 Refresco Gerber UK Limited nova-institut für politische und ökologische Innovation GmbH

57 BACKGROUND VALORISATION of SUGAR BEET PULP Sugar beet pulp is a major residual stream from the sugar beet industry, which is currently valorised as low value feed and/or green gas. In Europe sugar beet pulp accounts for a production volume of approx. 13 million tonnes per year. Microcellulose fibres, arabinose and galacturonic acid contained in sugar beet pulp can be used for a great variety of applications such as rheology modifiers, food & flavour applications as well as personal care.

58 OBJECTIVES and GOAL PULP2VALUE builds upon developments already achieved by the project partner Cosun. The project s two main objectives are: 1. To optimize, scale up and integrate processes for the production of microcellulose fibres, arabinose and galacturonic acid. 2. To build long lasting value chains for microcellulose fibres, arabinose and galacturonic acid. The ultimate goal is to set up a demonstration plant which refines sugar beet pulp in an integrated and cost-effective cascading biorefinery. For more information, please visit our website:

59 Innovation Actions (IA) - Flagships BBI JU-specific type of action A flagship action aims to support the first application / deployment in the market of an innovation that has already been demonstrated but not yet applied/deployed in the market due to market failure/barriers to uptake. FIRST2RUN

60 FIRST2RUN

61 61 FIRST2RUN CECILIA GIARDI BBI Stakeholder Forum - Day 1 06/12/2017 cecilia.giardi@novamont.com

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64 Agri-food parallel session Moderator: Dieter BRIGITTA BBI JU