Optinyl COP2342. Optinyl COP2342 is a granulate developed for compounders to improve processing and properties of bioplastics.

Size: px
Start display at page:

Download "Optinyl COP2342. Optinyl COP2342 is a granulate developed for compounders to improve processing and properties of bioplastics."

Transcription

1 is a granulate developed for compounders to improve processing and properties of bioplastics. is a biodegradable granulate based on vinyl and lactic acid homo- and/or copolymers. Version 01 / Date For processing information: Our technical services department is available to discuss your requirements and advise on the best grade selection for products & (color) masterbatches. PORTFOLIO The main standard portfolio of the Optinyl grades contains masterbatches with properties like traditional masterbatches but dedicated for the compounders plastic market. Various Optinyl products are available to be able for compounders to anticipate on various themes. Dedicated types or specialty grades can be made available as well. New grades our continuously developed, such as grades with higher flexibility, higher biobased content, different base polymers as well as lower costs varieties. Our technical services department is available to discuss your requirements. Compatibilising additive polymer masterbatches (Optinyl COP types) are especially designed for blending for the compounding industry to obtain: Blends with thermoplastic starch or polyesters (PBAT, PLA, PHA, PBS) Polyolefins (PP) - fibre composites Polyolefins starch hybrid composites APPLICATION is an easy to process masterbatch developed to improve the processing and properties of various polymers and polymer-fibre blends. Optinyl COP2342 is a masterbatch suitable for translucent and glossy applications and is specially developed for compounders to improve the impact or strain properties of injection molded and extrusion based biopolyester products (in particular PLA). can be processed on conventional compounding lines. Optinyl COP2342 is a competitive alternative for currently used biodegradable masterbatches for a wide range of applications. has a natural feel and look. is biodegradable and has a biobased or plant derived material content of > 40%. is an easy to melt masterbatch that will provide a good homogeneous dispersion in your compound and thus end product (e.g. Sheets, Thermoform, Trays, Lids, Molded products). Applications in which Optinyl COP2342 is used: Packaging & Consumer goods Agriculture & Groundworks products Technical products Automotive FIGURE 1: EFFECT OF OPTINYL COP2342 ON IMPACT AND STRESS-STRAIN FOR PLA Products are based on extrusion grade PLA. Materials were made via two-roll mill and compression molding. Product properties depends on amount of COP2342 used. Optimal amounts can be different for different polyesters/polyolefins & products (foils, sheets, molded products). FIGURE 2 - RHEOLOGY Influence on viscosity at 170 & 190ºC compared to biopolyesters (PLA PBAT) & FlourPlast thermoplastic starch. COP2342 has a low viscosity giving enhanced processing at high shear processing conditions & lower processing temperatures.

2 is developed for bioplastic applications. Figures and data are intended as a guide and should not be used in preparing end specifications. The properties given must be regarded for guidance purposes only, since product is based on renewable raw materials with fluctuating properties by nature. Consequently the material has to be processed in accordance with our guidelines. BENEFITS is the opportunity to retain translucency and gloss and optimization of price-performance. has high impact, flexibility, elongation and tearing properties. Benefits Easy to use Good compatibility with various biopolyesters, fibres and starch compounds. Improvement impact, tearing strength and strain PLA/PHB (replacement PBAT) Improvement of toughness of products made out of PBS,PBSA, PBAT Improved compatibility in polyolefin(pp) hybrids (starch as well as natural fibres) Very high elongation (replacement of PBAT) Cost effective Low processing temperatures Less thermomechanical degradation or hydrolysis biopolyesters Reduced viscosity and increased output speed High translucency; Preservation of gloss or clarity PROPERTIES FIGURE 3 MECHANICAL PROPERTIES FILMS Influence Optinyl COP3342, COP2342 & COP1342 on stress-strain properties of various compounds made with biopolymers such as PLA & PBAT: P1=53PLA-30PBAT-17COP1342 P2=53PLA-20PBAT-27COP3342 P3=64PLA-36COP3342 P4=45PLA-55COP3342 P5=75PLA-25COP1342 P6=75PLA-25COP2342 Mechanical properties E-modulus n.d. GPa ISO 527 Secants modulus 0,5 (~0,5/0,2 MD/CD) GPa ISO 527 Tensile stress at max (18/9 MD/CD) MPa ISO 527 Strain at yield 7-8 % ISO 527 Strain at break >50 (>150/100 MD/CD) % IDO 527 Flexural stress MPa ISO 178 Flexural modulus 1,8-2,0 (DNB) GPa ISO 178 Impact Unnotched >95 DNB kj/m 2 ISO 179/ 1eU (Charpy) Impact Notched >22-23 kj/m 2 ISO 179/ 1eA (Charpy) Hardness >65 Shore D ISO 868 Dart impact n.d. J/mm ISO 7765 FIGURE 4 Compounds made with Optinyl masterbatch grades.

3 is developed for biobased or biodegradable plastic applications. This information is believed to be accurate & refers to the laws, regulations & products at the date of issue. However, Rodenburg Biopolymers makes no express or implied representations or warranties with respect to the information contained herein. It is the responsibility of our customers to determine that their use of products is safe, lawful, & technically suitable for their applications. Because of possible changes in the laws & regulations, we cannot guarantee that the status of the products will remain unchanged. is a sustainable alternative for oil based masterbatches. Other properties Viscosity^ /sec Pa.sec ISO at T= 170 ºC (0,5%w) (0,2%w) at T= 190 ºC (0,5%w) (0,2%w) MFI^ (190/170 C, 2,16 kg) 3-5 (0,3%w) (0,6%w) g/10min ISO 1133 Spiral flow >25 cm 1,9 mm (25 C mold) Vicat A ~50-55 ºC ISO 306 T decomposition >230 ºC TGA (in-house ISO11357) T melt (peak) amorphous ºC DSC (in-house ISO11357) T glass ~50-60 ºC DSC (in-house ISO11357) Barrier properties 30% in PLA sheets (thickness = 100 µm) WVTR (85%RH, 23ºC) 31 g/m².d.bar ISO OTR (50%RH, 23ºC) 270 cc/m².d.bar ISO CO 2 TR (0%RH, 23ºC) 1250 cc/m².d.bar ISO *Measured on ISO test specimens. DNB= did not break. Properties are f (processing & humidity). ^Viscosity & MFI/MVR depend on water & are measured at different water contents. ^% Water = 0,3-0,6%. GENERAL CHARACTERISTICS is standard delivered at maximally 0,3% water and masterbatches created with it are best pre-dried to obtain optimal processing and properties when processed at high temperatures. Properties may depend on water content, humidity, processing and thickness. Properties are given as guide values. Appearance Opaque white pearls - Visual Bulk density ~700 kg/m 3 ISO 60 Density 1,25-1,3 g/cm 3 ISO 1183 Mold shrinkage <2% % ISO Moisture content <0,3% % Rodenburg directive (ISO 287) Water activity <0,3 - Rodenburg directive (ISO/TC 34) Ash content 5-8 % Rodenburg directive (ISO 3451) MATERIAL SAFETY DATA SHEETS Material Safety Data Sheets (MSDS) for are available for all grades of resin products which Rodenburg Biopolymers produces. Material Safety Data Sheets are provided to help customers satisfy their own handling, safety and disposal needs, and those that may be required by locally applicable health and safety regulations, such as OSHA (U.S.A), MAK (Germany), or WHMIS (Canada). CHEMICAL CONTROL LAW COMPLIANCE Across the globe regulations exist for local environmental authorities to evaluate materials to assure the protection of human health and the environment from any unreasonable risks associated with chemical substances. Components used in Rodenburg Biopolymers resins as supplied from the factory gate comply with the European Union (EINECS)/REACH chemical inventory. DRYING is packaged during manufacturing to keep moisture low. However (off- or in-line) pre-drying will improve properties & is recommended before processing. A moisture content of less than 0,025% (250 ppm) is recommended to prevent hydrolysis and loss of properties. Typical drying conditions are 4-8 h at 45ºC or to a dew point of -35ºC, with an airflow rate greater than 0,5 l/s per kg of resin throughput.

4 is developed for bioplastic applications. Figures and data are intended as a guide and should not be used in preparing end specifications. The properties given must be regarded for guidance purposes only, since product is based on renewable raw materials with fluctuating properties by nature. Consequently the material has to be processed in accordance with our guidelines. PROCESSING can be processed on most standard extrusion / compounding machines, also with a low shear screw design and low temperature settings. is amorphous and can be processed at temperatures between ºC on most conventional extruders. Minimal processing T is ºC and maximally T used is 220ºC. Preferred processing T of the pure Optinyl is ºC for extrusion processing but higher temperatures need to be used if polymers combined with Optinyl require higher melting temperatures. Usually one can process Optinyl in combination with polymers at a melting temperature ca. 1-20ºC above the crystal melting T of the polymers in question. For instance for Ingeo 4043D one can process this in combination with 10-40% Optinyl at ºC. A reduction in amperage and die pressure is often seen after addition of COP2342 to a polymer even at a relative low processing T. A lower T reduces thermomechanical degradation of biopolyesters such as PLA and gives improved properties. Pre-drying is advised and-or degassing during compounding especially at temperatures above 190ºC. Typical use levels are 5-20% (possible use range 2-50%). Addition of Optinyl COP2342 to biopolyesters, like PLA, at an bioplastic production line results in a highly transparent to glossy product, depending on bioplastic type, with a very stable output. can be combined with various biobased and biodegradable products. Sensitivity towards water (hydrolysis of biopolyesters such as PLA) is lowered due to lower process temperature. FIGURE 5 Film blowing & casting an Optinyl based compound. Prospective clients should evaluate in their own laboratories to establish optimal conditions for use in their processes and applications. For further processing information: our technical services department is available to discuss your requirements and advise on selection of our masterbatches. FIGURE 6 Biodegradation of a product made with compounds made with Optinyl masterbatch grades.

5 is developed for biobased or biodegradable plastic applications. This information is believed to be accurate & refers to the laws, regulations & products at the date of issue. However, Rodenburg Biopolymers makes no express or implied representations or warranties with respect to the information contained herein. It is the responsibility of our customers to determine that their use of products is safe, lawful, & technically suitable for their applications. Because of possible changes in the laws & regulations, we cannot guarantee that the status of the products will remain unchanged. is a sustainable alternative for oil based masterbatches. ADDITIONAL INFORMATION REMARKS & OTHER INFORMATION Presuming appropriate processing, the composition of product complies with FDA adhesive layers for food contact standard ( : The composition does currently not comply with , , ). As such has potential to be used in materials or articles which are not intended to come into direct contact with food. In order to comply, IPM2341 has to be used in accordance with good manufacturing practice (FDA 21CFR 174.5) for adhesives, i.e. separated from direct contact with foods by a functional barrier layer, or there is only trace exposure to the adhesive to aqueous or fatty foods at seams or edges of the laminate structure. In cases where a large ratio of surface area of the adhesive layer to volume of food is involved and where exposure levels are severe, extraction tests may be required to assure that the food contact layer will perform as a functional barrier layer. Compliance with the provisions of these regulations, especially the suitability of the articles for the given application, the effect on smell and taste of the food, and observance of any given limitations, must be ensured by the person who introduces the articles into circulation. The specific restrictions mentioned in EC Plastics Regulation No 10/2011 and amendments have to be ensured. Migration should be measured on finished articles placed into contact with the foodstuff or appropriate food simulants for a period and at a temperature which are chosen by reference to the contact conditions in actual use. CERTIFICATION is expected to be compliant with EN (industrial compostability / biodegradability, heavy-metal content, plant-toxicity) with tests pending. If is used in applications, other than those mentioned, the choice, processing and use of is the sole responsibility of the purchaser. All legal and other regulations must be complied with. TRANSPORT, STORAGE AND SHELFLIFE must be stored in a cool dry place, out of direct sunlight and protected against humidity. Product should be maintained in closed bag, preferably predried and processed in a closed humid free system within 1 hour after opening. Storage time should not exceed 1 year after date of production of the granulate. PACKAGING Packaging; 25 kg paper bags, big bags, super sacks or octabins. Identification: Grade name, Lot nr. and production location. For more information and product specifications please contact: Rodenburg Biopolymers Denariusstraat RC Oosterhout PO Box CB Oosterhout The Netherlands T +31 (0) F +31 (0) Rodenburg Biopolymers is a trade name of RB Biobased Institute B.V.