Cougar Packaging Concepts, Inc. & Xenon Corporation. Zap N MAP Shedding new light on shelf life extension
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1 Cougar Packaging Concepts, Inc. & Xenon Corporation Zap N MAP Shedding new light on shelf life extension
2 Cougar Packaging Concepts, Inc. Shelf life and food packaging solutions Shelf Life Booster MAP equipment Thermoformed trays (CPET, PP, PET) Lidding films
3 Modified Atmosphere Packaging
4 MAP the traditional way Vacuum Harsh on fragile product Unsanitary High energy use High maintenance Large footprint Slow cycle time Gas Flush High residual oxygen levels Shelf life not ideal
5 MAP the CPC way! VACUUM-FREE Shelf Life Booster technology Residual oxygen levels of 0.5% or lower when needed Gentle on fragile product Lower energy consumption Easy to use and maintain Sanitary Small footprint Higher production rates
6 How SLB Works Trays are conveyed to seal head.
7 How SLB Works Seal head lowers to mm above the tray, creating a chamber around the tray.
8 How SLB Works Combination of gases best suited for the food product is gently flowed through the package, pushing out excess oxygen.
9 How SLB Works Seal head lowers completely and seals the tray to film, holding the ideal atmosphere inside the package.
10 Lidding The Final Film Touch Barrier Level Perforation Flexibility Seal Strength
11 Xenon Pulsed Light Technology
12 Xenon at a glance Leading producer of high-intensity, low-heat pulsed UV/VIS light sources and systems to quickly cure industrial adhesives, inks, and resists, lacquers and other coatings and to sterilize surfaces Primary markets: Optical disk: DVD and Blu-ray Medical devices Semiconductors Solar Vitamin D Enhancement - mushrooms Sterilization and sanitization Design, manufacture, sell and service lamps and systems Founded 1964 World headquarters in Wilmington (near Boston), Massachusetts USA 12
13 Xenon s core technologies Flashlamp design and manufacturing Power levels up to 3,000 W average (1 MW peak) Size to 30" long (linear) or 5" diameter (round) Various shapes to illuminate linear, rectangular, and circular areas and cylindrical volumes Several available spectra range from deep UV to visible Optics and systems design Optimize irradiance, energy per pulse, pulse rate, control interface and mechanical configuration to match application Electro-Mechanical,,Flashlamp and, Application Engineering displaces. 13
14 The Basics of Pulsed UV High Peak Power Low Average Power
15 Substrate Temperature Lower temperatures achieved with pulsed UV light can help improve the integrity of the product being treated. Key reasons why pulsed UV light minimizes temperature buildup: The short duration UV pulses reduce the time for heat buildup Pulsed UV lamps do not operate at the extreme high temperature required to vaporize mercury in lamps used in continuous UV systems Pulsed UV lamps are turned completely OFF/ON in microseconds, reducing the thermal component completely during non-treatment times, 15
16 Modular Design 16
17 Spectral Distribution The Power of the Sun
18 Absolute Irradiance (uw/cm^2/nm) Sun in Comparison to Xenon Pulsed Lamp 2.25E+04 Sun VS Xenon Pulsed Lamp 1.50E E E Wavelength (nm)
19 Pulsed UV System Decontaminates Packages Entering Aseptic Area Instantly kills microorganisms on the outside of packages Prevents the contents from becoming contaminated when opened in sterile area Prevents the introduction of microorganisms to a clean room or other sterile area Eliminates the need for vapors and toxic chemicals Can be integrated into most on-line isolation transfer ports. 19
20 The PULSED Light Process.. The Higher the energy the Better the penetration depth. As bugs colonize they form clusters which are many cells deep. As intensity falls off it does not have enough power to overcome the activation energy required for a reaction to take place
21 More Ways Than 1 to Kill a Bug.. Multi Pathway Extinction Different parts of light impact the cell in different ways UV-A Damages Cell Membrane/membrane function UV-B DNA Backbone Damage By using a broad spectrum light we can damage the cell in different ways to make repair impossible VIS-IR Thermal Damage water loss UV-C UV-B Protein Damage UV-C Thiamine Damage
22 A closer look Before pulsed UV-light treatment After pulsed UV-light treatment
23 FDA APPROVAL
24 Patent-Pending Zap N MAP
25 Strawberry Zap N MAP study
26 Raspberry Zap N MAP study
27 Cherry Zap N MAP study
28 Cantaloupe Zap N MAP study Control after 6 weeks Zap N MAP after 6 weeks
29 Honey Dew Melon Zap N MAP study Control after 6 weeks Zap N MAP after 6 weeks
30 Bell pepper Zap N MAP study Control after 6 weeks Zap N MAP after 6 weeks
31 Pulsed Light SLB MAP ZAP N MAP Sanitize Enhance Idealize atmosphere Slow deteriorate Clean Safe Long-lasting Fresh
32 Stay tuned CPC is already working on the next big thing in natural food packaging and shelf life extension for 2016.
33 Thank you! Cougar Packaging Concepts cougarpackaging.com Hefestus Technologies hefestus-slb.com Xenon Corporation xenoncorp.com
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