METYX Composites Tooling Center Malazgirt Caddesi #2 Manisa Organize Sanayi Bölgesi Manisa, Turkey

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1 METYX Composites Tooling Center METYX Composites Tooling Center Malazgirt Caddesi #2 Manisa Organize Sanayi Bölgesi Manisa, Turkey Tel: Fax: Web: Copyright METYX Composites. All rights reserved.

2 We are thrilled to deliver another significant value added service to our customers. Ugur Ustunel, Co-Director, METYX Composites METYX Composites Tooling Center METYX Composites Tooling Center (MCTC) is part of the new METYX Composites Tooling Business Unit. Housed in a 12,500 square meter (134,550 square foot), stateof-the-art manufacturing facility in Manisa, Turkey, MCTC is dedicated to providing efficient and cutting-edge tooling solutions. MCTC underscores our commitment to the composites industry by delivering products with the most advanced technology and exceptional service in the market. 2

3 5-Axis CNC Machine Tooling We noticed the industry needed a reliable, lowcost tooling shop that could respond to customers At the heart of the MCTC is a 5-Axis CNC machine for large scale plug and mold production. The superior capabilities of this machine, coupled with the expertise of our industry-leading technical team, ensure first-rate quality and craftsmanship on all tooling projects. Our innovative Tooling Center serves all global METYX Composites reinforcement customers as a value-added service. Our mission is to offer engineering and manufacturing support for plugs, patterns, and high-quality tooling in a manner that is both efficient and affordable. tooling challenges rapidly and effectively. This market-driven approach triggered our investment decision. Our solution allows customers to continue focusing on their core business while Ford Cargo 1835 maximizing return on investment. Ugur Ustunel, Co-Director, METYX Composites 4 5

4 Prototyping In addition to tooling products, we provide prototyping services. We build finished composite components from tools produced in-house. Prototyping provides significant advantages, including: reduction of project cost and risk, rapid visualization, and the ability to refine the prototype until all manufacturing goals are met. We deliver dimensional verification reports, as per customer request, to ensure the accuracy of our operations. 7

5 Why Choose METYX Composites Tooling Center? Technologically Advanced Equipment 5-Axis Milling Center: The MCTC incorporates a 5-Axis CNC machine for speed and precision Vacuum System Unit for Milling and Component Production in large scale plug and mold production. The cutting-edge machine has an envelope size of 10 meters x 6.2 meters x 4 meters (32 feet x 20 feet x 13 feet), making it one of the largest CNC machines for the composites Epoxy and Polyester Putty Dispensing Equipment industry in the region. It is capable of producing plugs and molds for the automotive, wind energy, marine, and other industries. Furthermore, Chopper Gun and Gel Coat our CNC milling operations provide customers with great precision and Spray Equipment Custom Reinforcement Solutions Expertise of Our Team repeatability. The chart below outlines tolerances in large X, Y, and Z dimensions of our processing envelope. Metal Workshop, including: CNC Turning Lathe Cylinder Grinding Manual and Automatic Saws A competitive advantage of MCTC is that is has the full backing and resources of METYX Composites, a leading manufac- Our skilled technical team has many years of experience assisting customers from the following industries in their spe- Axis Bi-directional Unidirectional Strokes Accuracy Repeatability Welding (MIG and TIG) turer of specialty reinforcements. We are cific industry needs: X = mm mm 0.04 mm pleased to transfer all the advantages of METYX Composites on to our customers. Wind Energy Y = 6200 mm 0.17 mm mm We offer custom reinforcement solutions Marine Z = 4000 mm mm mm for components to be produced at the Transportation tooling design phase, and resolve all po- Automotive tential production challenges before tool- Aerospace ing is delivered to our clients. 8 9

6 More Reasons to choose METYX Composites Tooling Center FRP Tool Production Using our precise patterns, we produce FRP molds for spray up, hand lay, RTM, L-RTM, and vacuumassisted infusion processes. We can also produce large-scale molds using a direct negative molding technique, allowing us to simply machine the molds from a sub-structure strengthened by a steel frame, high-density polyurethane, and epoxy putty. This technique can also be used for smaller one-off proto molds to increase efficiency and lower tooling cost for the prototype phase. Pattern and Plug Production Our standard pattern production consists of a wooden or foambased structure laminated with glass, followed by an application of epoxy putty. The epoxy putty is milled to form the final surface before finishing. A primer and top coat is applied, sanded, and polished to achieve the desired surface finish. Outstanding Engineering Engineering design through stateof-the-art CAD-CAM programs Reverse engineering Rapid prototyping Tooling consultancy For more information call , info@metyx.com, or visit 11