AUTOCLAVE For Structure Repair and Fabrication
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- Philippa Waters
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1 AUTOCLAVE For Structure Repair and Fabrication INTRODUCTION 1 INTRODUCTION We design and deliver autoclaves for the aerospace industry, for workshop and repair workshop and training schools Our ANICLAVE family equipment are dimensioned, specified and equipped to be fully operational with state of the art instrumentation. They reflect our thirty years of experience of collaboration with major aircraft and OEM manufacturers. For MRO s, they are perfectly adapted to usual repair works on parts of a certain family (reverser blocker doors, and doubler fabrication) and will be also suitable for manufacturing doublers. GMI
2 GENERAL DESCRIPTION 2 GENERAL DESCRIPTION 2.1 SUPPORT OF PART: Two corners are installed and a platen is included. This grid platen will glide on the two corners. The disposal of the two corners are generally in the lower side of the input circle. 2.2 Door The door will be manoeuvred and locked manually. 2.3 HEAT CONTROL The autoclave process has for objectives to heat parts according to a certain profile of temperature. The part is heated by the flow of air which is heated itself through a heat exchanger. The process is thus controlled so that the cycle imposed to the part temperature is obtained through a certain profile of air temperature. This is automatically realised by our computer ANIFIB (see our specific brochure). 2.4 COOLING 1. The air temperature is measured by 2 thermocouples connected to the control computer. One sensor is used as a back-up. 2. The part temperatures are measured by: X thermocouples, X being dependent of the length of the autoclave; for example for a 3 meters long, we plan 16 thermocouples. The air temperature is cooled by the circulation of water in the exchanger. The temperature ramp down is controlled as the heat up by the computer. 2 GMI 2013
3 2.5 PRESSURE CONTROL GENERAL DESCRIPTION The autoclave is constructed to be pressurised by air (at request by nitrogen). Two valves are mounted on two conducts: air in; air out. The air in will provide compressed air from a compressed air source. It is recommended that the source be of a compressor and a tank buffer (10 bars max) of half the volume of the autoclave. Note: The compressor and tank are of the customer supply unless specified. 2.6 THERMOCOUPLE CONNECTIONS The temperature is measured by thermocouple type J (or K under your specifications). The thermocouple probes for air temperature control are installed by us in a critical point. The part thermocouple connections are positioned near the door. 2.7 VACUUM LINES Generation of vacuum In the more general configuration, the vacuum is generated by a pump in a first level tank of capacity: 150 litres. This tank is linked to a second one where the vacuum level is controlled to a programmed setpoint. This tank is then in connection with the vacuum bag lines. The vacuum in this tank is controlled by the computer at a programmed level (see picture). Tank Proportional Control valve Pump Distribution of Vacuum The vacuum is thus distributed to individual lines at the same value. The number of individual lines is dependent of the size of the autoclave. For example a length of 3 meters is typically with 8 lines. According to the evolution of the needs some may just be provisioned while the others are fully equipped Each line is equipped by an automatic isolation valve and by a valve for venting to air. A filter is also installed. GMI
4 GENERAL DESCRIPTION Vacuum Sensing For each vacuum line, there is a vacuum sensor mounted on a line independent of the pumping line. The internal connections for the bags are positioned near the door. 2.8 SAFETY SYSTEMS For temperature The autoclave is protected by a safety system independent of the computer that inhibits the heating system in case of over limit detection For pressure The autoclave is protected by construction with a disc that breaks in case of overpressure. This disc is thus projected in a conduct that goes out to the roof. Conduct up to ceiling for overpressure disc For Vacuum Equipment The vacuum tank is also protected and calculated so that pressure for the autoclave does not penetrate in it. The tank is calculated to sustain at least the construction pressure. Vacuum sensors are also protected 4 GMI 2013
5 2.9 DEVICES FOR REPAIR INSIDE THE AUTOCLAVE COMPUTER CONTROL In option and in order to allow the ANITA Repair Console to control a curing cycle on a part installed inside the autoclave, sensors. 1. Thermocouple set to be installed on the part: number Connections for power input to heating blankets: 2. Thermocouples and power cables are designed for connection to an Anita console. 3 COMPUTER CONTROL The system will be controlled by a computer of our family ANIFIB.(consult our brochure). The ANIFIB will control all the electric and pneumatic actuators and will receive all sensors (temperature, vacuum, pressure). The Anifib will be linked to a central supervisory PC. Near the autoclave a Touch Screen with will be positioned for display of all relevant informations for the user and for local orders. The central PC will allow: the programming and storage of cycles the launch of a cycle the supervision of a cycle the storage of data the quality control report print of a cycle The software is the advanced version developed by GMI and installed in several installations for composite fabrication and repair. The Anifib is programmed to control the ramps of the part temperatures and also the air temperature according to the choice of the user. GMI
6 GENERAL DATA FOR AUTOCLAVES 4 GENERAL DATA FOR AUTOCLAVES Innovation in Technology for Aircraft Maintenance Here we give for example for a Laboratory autoclave of: Dimensions: 1,5m Dia. x 3 m L C /10bars GENERAL SPECS for Dimensions: 1,5m Dia. x 3 m L C /10bars Characteristic Value or description Characteristic Value or description Heating system Electric Staying temperature uniformity Pressurizing fluid Air Air (not nitrogen!) Electric Heating battery Inside diameter 1.5 m Cooling water battery +/- 2 C 200 Kw to be precised later Kcal/h to be precised Inside length 3 m Cooling system laterwater Autoclave body length Water cooling 15 m³/h to be precised later External Diameter m Inlet water temperature 28 C Working pressure 10 Bar Capacity of motor fan 8 M3/H Max. air working temperature 250 C Internal rails 2 N Norms calculations ASME Loading capacity for each cycle Structural certification PED 9723 Loading material positioning 600 Kg (carbon + steel mould ) Horizontal Max Heating gradient for air temperature raise Max Cooling gradient for air temperature ramp down between 200 and 100 C 5 C / m i n Opening door system Manual 5 C/min. Fan motor Kw Final temperature of cooling cycle 45 C Electric supply 400/50/3 V 5 IN OPTION COOLING TOWER In option a cooling tower can be proposed. 6 INSTALLATION The preparation of the site will be conducted by the customer under the guidance engineering documents by GMI.This will cover A. Foundation B. Electricity C. Compressed air D. Water E. Exhaust arrangements of compressed air, water, overpressure disc conduct, installation of the silencer. 6 GMI 2013
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