KASTAS SEALING TECHNOLOGIES. Your Productivity Partner
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1 KASTAS SEALING TECHNOLOGIES Your ivity Partner
2 02 KASTAS SEALING TECHNOLOGIES KASTAS SEALING TECHNOLOGIES 03 KASTAS SEALING TECHNOLOGIES As Your ivity Partner, Kastas produces advanced sealing elements for fluid power and various specific applications. With global headquarters in Izmir, Turkey, European headquarters in Germany, and sales and service partners all around the world, we are determined to serve our customers with high quality, reliable products with unmatched before- and after-sales services. Over 500 employees Complete range of Hydraulic and sealing elements Wide range of customized products and vast experience on various applications Well-structured R&D division for Material Science and Design Development State-of-the-art production technology for sustainable quality Top Level Quality Assurance system certified by international authorities Global sales and distribution network, assuring highest level of service and worldwide availability Kastas ing Technologies Europe Kastas is a leading manufacturer and distributor of ing Technologies. Kastas Europe GmbH is the European Headquarters and Distribution Center of Kastas ing Technologies. Located in Quickborn, Germany, Kastas Europe GmbH assures easy access to Kastas services and products. Dedicated Sales and After-Sales representatives ensure increased customer satisfaction with local representation, while our advanced warehouse system with an extensive stock of more than 30,000 different items assures our customers that we can meet their needs with very short delivery times. Sales Global availability in 80 countries Experience 35 years of experience with fluid power and sealing technologies R&D Developing innovative sealing technologies Material Science Developing advanced materials for the future of sealing technologies Bursa İstanbul Ankara İzmir Konya Kastas ing Technologies Headquarters ion Producing at the highest level of efficiency by using advanced production techniques People A young, dynamic and experienced team with customer focus Quality Assuring top-level, sustainable quality through our 360 Quality System
3 04 KASTAS SEALING TECHNOLOGIES KASTAS SEALING TECHNOLOGIES 05 SALES & LOGISTICS The accustomed quality of Kastas is at your service through European Headquarters and Distribution Center, Kastas Europe GmbH in the center of Europe. From a batch of millions of seals for a world leader OEM to a large diameter seal to be used in the most challenging applications, from a single seal to repair a machine to the prototype cylinder which is a part of an innovative project, we are dedicated to offering the perfect sealing solution for all conditions. As well as being an advanced producer, Kastas is one of the largest global distributors of sealing elements. Central warehouse in Izmir Branches located in İstanbul, Ankara, İzmir, Bursa and Konya European Distribution Center in Germany Well-structured distribution chain in 80 countries globally Kastas ensures global availability of its products and services Advanced R&D Division and Test Center Application Engineering Divison Extensive stocks for all standard items Shortest delivery times for both standard and customized products Project Engineering Division Kastas ing Technologies Europe GmbH/Quickborn
4 06 KASTAS SEALING TECHNOLOGIES KASTAS SEALING TECHNOLOGIES 07 R&D We are researching for the future of sealing and developing innovative sealing technologies. Innovations based on effective and efficient research and development are important growth engines for Kastas. That s why we work in interdisciplinary teams on innovative products and materials. Development Material Development Fluid Power Test Center Compound Development Laboratory Research on Advanced ing Solutions MANUFACTURING Kastas is a leading producer of sealing elements using advanced production technologies, top level materials and compounds and quality, dedicated, diverse manufacturing divisions. In-house compounding and production of all manufacturing processes are the key factors for our efficient, quality assured and flexible approach to sealing technologies. FEA (FINITE ELEMENT ANALYSIS) FEA is a crucial part of the development process and simulating application parameters in Kastas. Designing seals for optimum leakage-friction-lifetime Optimizing current design range for top performance Simulating customer-specific conditions Elastomer Division Engineering Plastics Division Smart Composite Materials Division Compounding Division Tooling and Engineering Division KASTAS SEALING TECHNOLOGIES TEST CENTER Kastas ing Technologies Test Center successfully conducts detailed R&D testing activities on sealing technologies for advanced design and material solutions. Kastas provides the advanced sealing solutions for customer requirements, whether it is high pressure or extreme temperatures, low friction or a variety of external factors.
5 08 KASTAS SEALING TECHNOLOGIES KASTAS SEALING TECHNOLOGIES 09 PRODUCT RANGE Hydraulic Press Construction Machinery HYDRAULIC ROD SEALING ELEMENTS FR200 Low Friction / Plastic Injection Mining Industry K01 K04 Packing Packing FABRIC FABRIC PM9903 PM9903 INDUSTRIES Kastas firmly believes that knowledge and experience are vital for the long-term performance and application engineering of sealing elements. That s why more than 40 engineers and a dedicated R&D department at Kastas focus on new and innovative sealing solutions for various industries every day. By examining the requirements of each application, creating simulations, testing systems in-house and in-field, our aim is to offer our customers the most efficient and reliable sealing solutions. Agricultural Machinery K22 K29 K31 K32 Buffer Heavy Duty / / / / K / Mobile Hydraulics Metallurgy K34 FABRIC, TP / K / K37 FABRIC Wind Power Automotive K / K39 FABRIC / K97 H HB / Marine Hydro Power K701 Spring Loaded, STAINLESS PT6002 CN / K
6 10 KASTAS SEALING TECHNOLOGIES KASTAS SEALING TECHNOLOGIES 11 HYDRAULIC PISTON SEALING ELEMENTS K03 Packing FABRIC PM9903 K504 FABRIC / K / K505 FABRIC / K16 K17 FABRIC / K518 K751 Spring Loaded STAINLESS TP7301 PM9905 PT6002 CN / K18 K19 K23 Heavy Duty TP / / K753 K755 K / / K26 SPRING CN / HYDRAULIC PISTON-ROD SEALING ELEMENTS K / K / K36 FABRIC / K / K / K42 TP / K / K43 FABRIC / K / K / KX X / K48 Heavy Duty TP / WIPERS K / K / K501 PA PA / K / K502 FABRIC / K07 Metal Case -30/ K503 TP7201 K07 Metal Case /
7 12 KASTAS SEALING TECHNOLOGIES KASTAS SEALING TECHNOLOGIES 13 K / K152 K153 Low Pressure Chevron FABRIC FB / K10 Double -30/ K154 Low Pressure Chevron FABRIC 80-30/ K11 TP / K155 High Pressure Chevron FABRIC PA PM9902 FB8502 PA / K12 K13 K27 Metal Case Metal Case Double / / / K702 K752 for Rotating Application for Rotating Application PNEUMATIC ROD SEALING ELEMENTS Peripheral Peripheral K / K30 Combi 12-30/ K101 External / K / K / K / K103 Double / K53 Cushioning 12-30/ K105-40/ K53 Cushioning / K / K56 TP / K703 K / K705 K K706 K / K716 K / SPECIAL SEALING ELEMENTS K14 V / Peripheral K / K150 Chevron FABRIC FB / K131 NB / K151 High Pressure Chevron FABRIC, FB8502, PT / K715 PT
8 14 KASTAS SEALING TECHNOLOGIES KASTAS SEALING TECHNOLOGIES 15 PNEUMATIC PISTON SEALING ELEMENTS K25 K50 K50 K54 K55 K57 K58 K59 K59 K61 NB / / / / ALUMINUM ALUMINUM, ALUMINUM MAGNET, AL9901 AL , AL9901, MK / / / / / , ALUMINUM,, AL9901, 12-30/ K73 K75 K76 K77 K78 KBT KKT KPB Spiral, Bronze Strip Carbon, Strip Polyester Resin, Strip SYNTHETIC FIBER, POLYESTER RESIN SYNTHETIC FIBER, PHENOLIC RESIN WITH POLYESTER FIBER, PHENOLIC RESIN PR / PH / PH / / KSB Strip STATIC SEALS K81 Back-up PHENOLIC ARAMID PH / / PT / SYNTHETIC FIBER POLYESTER RESIN POLYESTER FIBER, PHENOLIC RESIN PR / PH / TP / K / K82 Flange /+110 K / K /+110 K / K /+110 K / K /+110 K / K /+100 K761 PT K87 Fluid Connector NB /+105 GUIDE ELEMENTS K88 Fluid Connector -30/ K68 PM / K /+110 K69 PM / K0 O / K71-40/ K0 O /
9 Kastas ing Technologies A.S. Kastas ing Technologies Europe GmbH
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