10 November, 2016 Moderated by Bryan Crist Agilent Technologies

Transcription

1 10 November, 2016 Moderated by Bryan Crist Agilent Technologies 1

2 Welcome to the DDG Online Meeting DDG Online Meeting number 24, the fourth and final in 2016; our 6 th year of consecutive meetings Worldwide users group for dissolution chemists Free, on-line, interactive bulletin board Provides annual and regional meetings around the world Place for practical answers to everyday questions on dissolution 2

3 DDG Mission The mission of the Dissolution Discussion Group (DDG) is to provide an independent forum to freely discuss the practical issues which challenge the pharmaceutical industry and affect the day-to-day task of developing, validating, and performing dissolution tests and related chemical analyses. 3

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5 Previous DDG Online Meetings: Nov 10, 2016: USP Performance Testing of Ointments, Creams and Gels Aug 11, 2016: EMEA Draft Reflection Paper on Dissolution Specifications for Generic Oral Immediate Release Products May 12, 2016: USP <1092> and its Impact on Dissolution Automation Feb 25, 2016: Dissolution SOP s; Do What You Say and Say What You Do Nov 12, 2015: FDA Draft Guidance; Dissolution Testing and Specifications for BCS Class 1 and 3 Drugs Aug 13, 2015: Breaking Bad Dissolution Habits May 14, 2015: Crosslinking of Gelatin Capsules and Dissolution Feb 12, 2015: Dissolution Method Development Considerations: Part 6 Intrinsic Dissolution Nov 13, 2014: Dissolution Method Development Considerations: Part 5 Alcohol Induced Dose Dumping Aug 14, 2014: Dissolution Method Development Considerations: Part 4 Time Point Estimation May 15, 2014: Dissolution Method Development Considerations: Part 3 Challenges for Poorly Soluble Compounds Feb 06, 2014: Dissolution Method Development Considerations; Part 2 Media Volume and Sink Conditions for App 1&2 Nov 08, 2013: Dissolution Method Development Considerations; Part 1 Filtration Requirements Aug 15, 2013: Operational Checks; Enhanced Mechanical Qualification Requirement - At Time of Use May 16, 2013: Deaeration of Dissolution Media; What s All The Hot Air About?. Feb 14, 2013: Thinking Small - Challenges with Small Volume Dissolution Nov 15, 2012: Suggestions for the ASTM E Dissolution Apparatus Mechanical Qualification; 5-Year Review Aug 16, 2012: Use of Enzymes for Dissolution Testing of Gelatin Capsules May 24, 2012: The Role of Dissolution in Quality by Design (QbD) Feb 16, 2012: The Dissolution Method Transfer Nov 17, 2011: The Dissolution Laboratory Audit Aug 18, 2011: Do f1 and f2 Tell the Whole Story? May 19, 2011: Best Practices for Success with the USP Dissolution Performance Verification Test (PVT) Mar 15, 2011: Mechanical Calibration: ASTM vs USP; Impact of ICH on Dissolution; QBD and PAT 5

6 Today s Panelists: Bryan Crist Agilent Technologies, Inc. Vivian Gray Dissolution Technologies and VA Gray Consulting Ken Boda Agilent Technologies, Inc. 6

7 USP Performance testing of Ointments, Creams and Gels USP <1724> Overview Theory of Topical Performance Testing Diffusion Cells: Vertical Diffusion Cell Immersion Cell Flow Thru Cell Membranes Troubleshooting References 7

8 New USP Chapters In Process Revision Tests for Semisolid dosage forms First developed as <725> Topical and Transdermal Drug Products Product Performance Tests published in PF 35(3) [May-Jun 2009} Transferred into three USP Chapters: <3> Topical and Transdermal Drug Products Quality Tests <724> Drug Release <1724> Semisolid Drug Products Performance Tests

9 USP <3> Topical and Transdermal Drug Products Quality Tests USP PF 36(6) Nov-Dec 2010, In-Process Revision official USP Contains Product Quality Tests in accordance with ICH Q6A Specifications: Test Procedures and Acceptance Criteria for New Drug Substances and new Drug Products: Chemical Substances Universal Tests: Description, ID, Assay and Impurities Specific Tests: Physicochemical Properties, Uniformity, Water Content, Microbial Limits, Antimicrobial and Antioxidant Preservative, Sterility, ph, Particle Size Opthalmic Dosage Forms Topically Applied Semisolid Drug Products Transdermal Delivery Systems

10 USP <724> Drug Release Existing Chapter for Drug Release. Due to ICH, USP Apparatus 3 Reciprocating Cylinder and Apparatus 4 Flow Thru Cell were moved to <711> Dissolution Contains Acceptance Tables and : Apparatus 5 - Paddle Over Disk Apparatus 6 - Rotating Cylinder Apparatus 7 - Reciprocating Holder: Disk Sample Holder Angled Disk Cylinder Holder Acrylic Rod Spring Holder USP <1724> Semisolid Drug Products Performance Tests, US Pharmacopeial Convention, USP 39, 2016

11 USP <1724> Semisolid Drug Products - Performance Tests Official USP 36, April 2013 Performance tests for topical dosage forms including creams, ointments, gels and lotions through various diffusion cell apparatus. In Vitro Performance Tests: Vertical Diffusion Cell Franz Cell Immersion Cell Enhancer Cell Flow Through Cell Apparatus 4

12 USP <1724> Semisolid Drug Products - Performance Tests 12

13 THEORY OF THE DIFFUSION CELL 13

14 Theory of the Diffusion Cell The diffusion cell is a reliable and reproducible means of measuring drug release from semisolid dosage forms. A thick layer of the semisolid product under evaluation is placed in contact with a medium in a reservoir, and the latter acts as a receptor when the drug substance diffuses through the formulation, across the membrane, and into the reservoir. Diffusion occurs across an inert, highly permeable support membrane. The membrane is intended to keep the product and the receptor medium separate and distinct. Membranes should offer the least possible diffusional resistance and should not be rate controlling. Samples are withdrawn from the receptor chamber, typically at 1-h intervals over a 4 6 h period. USP <1724> Semisolid Drug Products Performance Tests, US Pharmacopeial Convention, USP 39,

15 Vertical Diffusion Cell Typically, amounts of the semisolid sample NLT 200 mg are used. Diffusive communication between the semisolid sample and the reservoir takes place through the support membrane. The membrane is intended to keep the drug product sample and receptor medium separate and distinct. A heating jacket or a suitable device should be used to maintain the temperature within the cell. The release rate experiment is carried out at 32 ± 1, except in the case of vaginal drug products for which the temperature should be 37 ± 1. Usually a set of 6 cell assemblies are operated together at one time in a single run. USP <1724> Semisolid Drug Products Performance Tests, US Pharmacopeial Convention, USP 39,

16 Vertical Diffusion Cell Sampling is generally performed over a 4 6 h time period, and the volume withdrawn is replaced with stock receptor medium. To achieve sink condition, the receptor medium must have a high capacity to dissolve the drug, and the drug concentration in the receptor medium at the end of the test ideally should be as low as possible. For each cell, the amount of drug released (mg/cm2) at each sampling time (t1, t2, etc.) is determined, and the cumulative amount released plotted versus time. The slope of the resulting line is a measure of the rate of drug release. The test is often conducted with a group of 6 or 12 cells per test run. The average of 6 slopes for each test and reference product is a measure of the drug release rate from the dosage form. USP <1724> Semisolid Drug Products Performance Tests, US Pharmacopeial Convention, USP 39,

17 Vertical Diffusion Cell USP <1724> Semisolid Drug Products Performance Tests, US Pharmacopeial Convention, USP 39,

18 Vertical Diffusion Cell USP <1724> Semisolid Drug Products Performance Tests, US Pharmacopeial Convention, USP 39, 2016

19 Immersion Cell Enhancer Cell The immersion cell can be used with USP Apparatus 2 (see general chapter Dissolution <711>) with vessel volumes that vary from 100 ml up to 4 L, but the 150- or 200-mL vessels are the most commonly used. A flat-bottom variation of the 150- or 200-mL vessel can be used to avoid the issue of dead space under the cell when it is used in a round-bottom vessel. If analysts are going to use a 150- or 200-mL vessel with USP Apparatus 2, then the appropriate modifications must be made, including holders for the small-volume vessels and replacement of the standard paddle with the appropriate paddle. It also may require repositioning of any automated sampling device and/or manifold. The water bath or vessel heater should be set to have the medium temperature at 32.0 ± 0.5 or 37.0 ± 0.5. Before loading the cells and placing the medium in the vessel, set the paddle height, which is 1.0 ± 0.2 cm above the surface of the membrane. USP <1724> Semisolid Drug Products Performance Tests, US Pharmacopeial Convention, USP 39,

20 Immersion Cell Enhancer Cell All other operational parameters, such as level, vibration, wobble, etc., should be set at the same conditions defined for USP Apparatus 2. The small-volume condition is qualified by first using the standard Apparatus 2 setup and Performance Verification Test, Apparatus 1 and 2 (see Dissolution <711>). Cut the membrane to an appropriate size. If necessary, soak the membrane in the receptor medium for at least 30 min before loading. If the membrane is thick, a longer soaking time period may be necessary. Prepare the immersion cell components as specified by the device manufacturer. Fill the reservoir dosage area with the sample under test. Ensure that the reservoir is filled to the top in order to minimize the possibility of air bubble formation between the surface of the sample and the membrane. A uniform surface can be obtained with the aid of a spatula. The typical quantity of sample is between 300 mg and 2 g, depending on the type of immersion cell used. An excess of sample is needed to obtain a steady-state drug release rate. USP <1724> Semisolid Drug Products Performance Tests, US Pharmacopeial Convention, USP 39,

21 Immersion Cell Enhancer Cell Using forceps or tweezers, remove the membrane from the soaking medium and place it over the top of the sample compartment. Ensure that the membrane is free of wrinkles. Assemble the immersion cell components as specified by the device manufacturer. Carefully place the completed assembly into the bottom of the dissolution vessel with the membrane facing up. The appropriate preheated medium may be preloaded in the vessel or can be added after immersion of the immersion cell to start the test. Samples from at least 5 time points should be obtained in the steady-state (linear) portion of the drug release profile. The data points are cumulative and expressed as concentration per surface area, typically per cm2, as a function of the square root of time. Sampling is generally performed over a 4 6 h time period. The slope of the line is the in vitro release rate of drug from the product. At the end of the test period, dismantle the cell and examine the contents for anything unusual that could explain any anomalous data (e.g., leaks, bubbles, etc.). USP <1724> Semisolid Drug Products Performance Tests, US Pharmacopeial Convention, USP 39,

22 Immersion Cell Enhancer Cell 22

23 Immersion Cell Enhancer Cell USP <1724> Semisolid Drug Products Performance Tests, US Pharmacopeial Convention, USP 39,

24 Flow-Through Cell The membrane, which may be soaked in the receptor medium beforehand, is loaded in the membrane ring using the provided tool. The membrane should be large enough to overlap the top edge of the reservoir body with a diameter of 18 mm. The sample is loaded into the reservoir. The other side of the tool can be used to hold the reservoir while loading the sample. If necessary, the excess of sample can be removed using a spatula. Screw the membrane ring onto the sample reservoir. Ensure that the membrane is free of wrinkles while screwing. Remove the semisolid sample adapter from the tool, and slide it into the cylindrical part of the 22.6-mm cell with the membrane facing downward. Vertical positioning within the cell can be adjusted using the tablet holder scoring, if desired (see Figure 9). If the lower position is chosen, release can be higher due to the proximity to the flow inlet. The prepared cell is inserted in a heating jacket. USP <1724> Semisolid Drug Products Performance Tests, US Pharmacopeial Convention, USP 39,

25 Flow-Through Cell The defined volume of release medium is introduced in the reservoir. Unless otherwise specified, the medium should be deaerated in order to minimize the risk of air bubbles. A deaeration procedure is described in Dissolution <711>, but other validated deaeration techniques can be used. The reservoir can be adapted to the volume needed in order to achieve sink conditions and to ensure precision of the analytical method. Typical volumes range from 50 to 1000 ml, but values above and below this range also can be used as the formulation demands. When the pump is switched on, the medium will be pumped through the cell. This represents the time zero of the test. Typical flow rates are 16 ml/min and 24 ml/min, but flow rate is a method-development parameter and must be optimized accordingly. The flow passing through the cell ensures both agitation and renewal of the receptor medium at the interface with the membrane. Sampling can be performed either manually or automatically directly from the medium reservoir, thus ensuring no interference with the flow cell and its contents. An automated fraction collector may be appropriate for release periods longer than 6 h. After quantification, plot the amount of drug release per surface area versus the square root of time, with the slope of the line representing the in vitro release rate. USP <1724> Semisolid Drug Products Performance Tests, US Pharmacopeial Convention, USP 39,

26 Flow-Through Cell USP <1724> Semisolid Drug Products Performance Tests, US Pharmacopeial Convention, USP 39,

27 Troubleshooting Many of these issues are discussed in the USP <1724> Semisolid Drug Products Performance Testing Chapter: Deaeration Sample Preparation in Various Cells Starting the Test Variable Test Results Membrane Selection Calculation 27

28 Comparison

29 SOURCES FOR MEMBRANES VanKel Technology Group

30 Ideal Membrane Characteristics Minimize resistance to drug transport High porosity Minimal thickness No drug binding

31 Examples of Membranes Used in In Vitro Tests Regenerated Cellulose (Dialysis membrane) Silastic membrane - polydimethyl siloxane Fluoropore FHLP hydrophobic membrane Ethylene vinyl acetate (Cotrans 9702) Skin (human, rat, rabbit, porcine, mice) Cuprophan Carbosil Polysulfone

32 3-M Drug Delivery Systems: Contact Us: 3M Drug Delivery Systems Contact us today to discuss how we can make your drug delivery needs a reality. Call Us US: (1) UK: (44) Japan: (81) China: (86) Argentina: (54) We will respond to your request in business hours. 32

33 Porex Corporation AMERICAS: Porex Corporation 500 Bohannon Road Fairburn, GA USA Tel: Fax: EMEA: Porex Technologies GmbH Strangenhäuschen Aachen Germany Tel: Fax: ASIA PACIFIC: Porex Technologies Sdn Bhd Lot PT 74, Jln Hulu Tinggi 26/6, Sek. 26, Hicom Industrial Park, Shah Alam, Selangor, Malaysia Tel: Fax:

34 References: USP <1724> Performance Testing of Ointments, Creams and Gels; USP 39, Rockville, MD, USA Development in release testing of topical dosage forms: Use of the Enhancer Cell; Pankaj Rl Rege, Vinod D. Vilvalam, Charles C. Collins. Journal of Pharmaceutical and Biomedical Analysis Measurement of Drug Release from Topical Gels Using Two Types of Apparatus; Hani M. Fares and Joel L. Zats. Pharmaceutical Technology Comparison of Transdermal Diffusion of Hydrocortisone using the Traditional Franz Cell Apparatus and the Enhancer Cell ; Pradeepkumar Sanghvi and Charles C. Collins 34

35 GENERAL DISCUSSION

36 Mark your calendars for the next Online DDG meeting: Thursday, 09 February, Topic to be announced. We look for your suggestions for current hot topics in the field of dissolution such as drug release from novel dosage forms, FDA Guidance, Apparatus Qualification, etc. We do want to hear from you so please continue to suggest topics on the DDG site. Meetings are held quarterly on Tuesdays from 10:30-11:30 Eastern US Time. Please consult the DDG site for recorded sessions, future topics and updated information. 36

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