Reset2017 Quality for Flat Glass Production

Transcription

1 Reset2017 Quality for Flat Glass Production

2 Glaston Corporation Glaston in brief An international glass technology company and a pioneer in glass processing technology A comprehensive product and service range and the most extensive service network in the business Sales and service in more than 20 locations Manufacturing in 4 countries on 3 continents Net sales in 2015 were EUR million About 450 employees at the end of 2015 Glaston s share (GLA1V) is listed on the NASDAQ Helsinki Ltd.

3 Glaston Corporation About our business We develop, design, manufacture and deliver glass processing machinery, equipment and services worldwide Our leadership in technology is based on our own research and development; We hold patents for all our significant innovations Our R&D expenditure in 2014 was 3,2 % of net sales

4 Glaston Corporation About glass industry Architectural glass technology: Solar energy technology: Automotive glass technology: Appliance technology: Residential and commercial buildings flat & bent glass, tempered & laminated glass, small & large glass sizes. Photovoltaic panels to create electricity Solar Thermal for heating and hot water in households Cars, trains, buses, tractors, boats. In vehicles all glass is safety glass. Design elements in home appliances and furniture Special coatings for protection, energy saving and self-cleaning. Concentrated Solar Power: large fields of parabolic mirrors

5 ROIMA IN A NUTSHELL 16 M REVENUE 150 EMPLOYEES 6 LOCATIONS HQ ESPOO, FINLAND MISSION TO BOOST PROFITABILITY SERVING MANUFACTURING & SUPPLY CHAIN CUSTOMERS 5

6 COLLABORATIVE MANUFACTURING MANAGEMENT Business Enterprise Domain Lifecycle Domain ERP PLM Suppliers PLANNING CONTROL Customers Value Chain Domain PDM MOM Shopfloor ISA 95 Framework

7 Prestudy Datalyysi Installations Integrations Updates New versions Machine Vision 24/7 Helpdesk Lean System FidaWare SCM FidaWare 10 Enterprise FidaWare 10 Standard FidaWare 10 Cloud Aton Product Information Cloud SolidPDM CodeMaster Advanced Planning & Scheduling MES Quality Management Maintenance Delmia Apriso Wonderware Quintiq GE Intelligent Platforms OSIsoft

8 ilook Launch at Glasstec

9 Sheet Glass Tempering Process Heating Heat the glass well above transition temperature of 567 C and below softening point of 710 C Maintain glass optically flat or form to a required shape Quenching Uniformly cool top and bottom surfaces below strain temperature of 510 C keeping them cooler than the center plane of glass Cooling Cool back to ambient or handling temperature 9

10 Glaston ilook Collaborative Development Business case formulation and requirements setting Electrical and mechanical design Testing resource management Product sales and commissioning End customer support Measurement principle development Machine vision and software system development SQL database implementation Support for Glaston Development over several years. Updated according to new requirements. Glaston: Roima support has been nearly 24/7 whenever needed. 10

11 Glaston ilook in Brief Developed especially for optical glass quality monitoring ilook is an online system to measure roller wave and edge lift Deviations from optical target level found quickly and easily due to a very visual user interface Multiple cameras measure laser reflections and calculate results for numerical values which can be shown in millimeters, inches or millidiopters Consistent and repeatable measurements Indicative dimensions are measured with the intent of superimposing glass surface distortion data on the corresponding glass sheet geometry PDF reports for each batch. When integrated, measured data available in quality management reporting system (QMS ). Can be used with horizontal batch flat tempering lines or laminating lines Scalable up to 3,300 mm Leading technology, unique concept 11

12 Glaston ilook measurement principle Glass sheets measured online while moving Top cameras measure LED light bar reflection for indicative dimension measurement and visualization Bottom cameras image laser point reflections for surface profile measurement Data processed, visualized, saved and reported per batch loading 12

13 Glaston ilook measurement Glaston ilook converts optical quality to numerical values and visualises it in quality classification Glass Roller wave (local bow): Peak-to-valley depth Edge lift (edge kink): Gap between glass edge and imaginary straight line Clear 3D picture with colour coded visuals Measured { maximum values Optical classification 13

14 Glaston ilook Operator Views 14

15 Glaston ilook Management Views 15

16 Glaston ilook Benefits All produced glasses are measured for roller wave and edge lift Can be used as a marketing message for the customers (quality oriented brand) No extra resource needed for all glasses Less quality management costs (fewer check points) and supply chain costs Consistent deliveries to customers Customer satisfaction increases More business in the long run (brand, reliability etc.) Less reclamations, remakes and supply chain costs Cost efficiency by detecting optical defects early enough Glasses of poor optical quality can be removed before further processing Laminating: PVB savings, less machine & man hours IG: Less machine & man hours Less supply chain / production costs Overall quality costs decrease 16

17 Glaston ilook Benefits No human error Automatic distortion measurement prevents human errors Less quality costs and reclamations Immediate feedback to operator Faster unloading (no need for manual distortion measurement) Better working efficiency Less waste: Immediate feedback saves further batches of poor quality Less quality and supply chain costs Set your own quality level The right distortion level for each delivery Increased customer satisfaction 17

18 Installations & Testimonial 21 (36%) 3 20 (13%) 4 The quality the Glaston furnace produces is very good and the reports that the integrated ilook provides are very impressive. We ve used these reports as part of our presentations to our target customers, and they too find them remarkable, as they are continuously looking for better quality products. And ilook gives them the quality assurance they appreciate. 5 (20%) 3 11 (16%) As of September 2016: Integrated: 57 Stand-alone: 10 Ian Lee, Business Development Manager of Meng Heng Glass Pte Ltd, Singapore 18

19 THANK YOU! // EINDHOVEN // ESPOO // PORI // SEINÄJOKI // TAMPERE // TURKU //