OpenO&M Standards-based Live Interoperability Demonstration ISA Expo October 6-8, 2009 Houston, TX

Transcription

1 OpenO&M Standards-based Live Interoperability Demonstration ISA Expo October 6-8, 2009 Houston, TX 1

2 Context for Collaboration: Bringing Enterprise Business Systems Together with Engineering and O&M Systems Oil and Gas Upstream Model Semantic Context Enterprise Business Systems Engineering & Construction ISO Controls Physical Assets Operations & Maintenance ISO ISO IEC/ISO An Ontology with First Order Logic, Basis for Gaining Semantic Alignment; Focus on Class Level Information Management, Can store Unlimited Detail, Comprehensive Reference Data O&M Execution Environment: Registry, Schema and Services Centric; Focus on Instance and Event Data,; Basic Models for People, Processes, Systems, Unique Assets and Relationships along with Associated Event Data and History

3 Context for Collaboration: Bringing Enterprise Business Systems Together with Engineering and O&M Systems Oil and Gas Upstream Model Semantic Context Enterprise Business Systems ISO IRing Transform Engine MIMOSA OpenO&M O&M Requirements Repository Event Oriented Message Bus Registry Controls Physical Assets

4 Silos Which Need to Communicate

5 Oil & Gas Portals / Business Applications Business Intelligence Enterprise HR, Financial, Materiel, Logistics, & Mission Capability Data Production Optimization, Planning & Scheduling EPC P&ID Requirements & OEM Product Data O&M Requirements Repository O&M Registry Maintenance Breakdown Structure, Maintenance Work Plans, & Actual Failure Data Control Systems, Data Historians, Condition Monitoring, & SHE Systems Data

6 Oil & Gas Portals / Business Applications Business Intelligence Enterprise HR, Financial, Materiel, Logistics, & Mission Capability Data Production Optimization, Planning & Scheduling EPC P&ID Requirements & OEM Product Data O&M Requirements Repository O&M Registry Maintenance Breakdown Structure, Maintenance Work Plans, & Actual Failure Data Control Systems, Data Historians, Condition Monitoring, & SHE Systems Data

7 Oil & Gas Portals / Business Applications Business Intelligence Enterprise HR, Financial, Materiel, Logistics, & Mission Capability Data Production Optimization, Planning & Scheduling EPC P&ID Requirements & OEM Product Data O&M Requirements Repository O&M Registry Maintenance Breakdown Structure, Maintenance Work Plans, & Actual Failure Data Control Systems, Data Historians, Condition Monitoring, & SHE Systems Data

8 Enabler #1: Guaranteed-Delivery OpenO&M Information Service Bus

9 Oil & Gas Portals / Business Applications Business Intelligence OpenO&M Information Service Bus Enterprise HR, Financial, Materiel, Logistics, & Mission Capability Data Production Optimization, Planning & Scheduling EPC P&ID Requirements & OEM Product Data O&M Requirements Repository O&M Registry Maintenance Breakdown Structure, Maintenance Work Plans, & Actual Failure Data Control Systems, Data Historians, Condition Monitoring, & SHE Systems Data

10 Oil & Gas Portals / Business Applications Enterprise HR, Financial, Materiel, Logistics, & Mission Capability Data Business Intelligence OpenO&M Information Service Bus WebSphere Production Optimization, Planning & Scheduling EPC P&ID Requirements & OEM Product Data O&M Requirements Repository O&M Registry Maintenance Breakdown Structure, Maintenance Work Plans, & Actual Failure Data Control Systems, Data Historians, Condition Monitoring, & SHE Systems Data

11 Enabler #2: OpenO&M Common Interoperability Registry (CIR)

12 Oil & Gas Portals / Business Applications Business Intelligence OpenO&M Information Service Bus Enterprise HR, Financial, Materiel, Logistics, & Mission Capability Data Production Optimization, Planning & Scheduling EPC P&ID Requirements & OEM Product Data O&M Requirements Repository O&M Registry Maintenance Breakdown Structure, Maintenance Work Plans, & Actual Failure Data Control Systems, Data Historians, Condition Monitoring, & SHE Systems Data

13 OpenO&M Common Interoperability Registry (CIR) Provides the Yellow-Pages lookup for all systems to locate an identical object in another system Glue to tie systems together which have different Identifiers for the exact same object but never had to talk on-line before Provides a globally-unique CIR Identifier (CIR Id) to link local object IDs

14 OpenO&M Common Interoperability Registry (CIR) class OM CIR Model V0.5 CIRRegistry + ID: IdentifierType + GUID: UUIDType - userdescription: TextType [0..n] 1 Examples ======== Registration Server A Test Registry Finance System Registry OpenO&M Common Interop Registry (CIR) Model Copyright MIMOSA and World Batch Forum (WBF). All Rights Reserved. Release 0.4 (21-Apr-09) 0..* CIRRegistryCategory + ID: IdentifierType + categorysourceid: IdentifierType + userdescription: TextType [0..1] + ISO15926ObjectReferenceURI: IdentifierType [0..n] are composed of CIRRegistryEntry + entityidinsource: IdentifierType + sourceid: IdentifierType + CIRID: UUIDType [0..1] + sourceownerid: IdentifierType [0..1] + userdescription: TextType [0..n] + usertag: CodeType [0..1] + inactive: IndicatorType [0..1] 1 0..* categorysourceid Examples ======================== MIMOSA CRIS V3.3 BatchStatus ISA95.EquipmentModel2000 B2MML.EquipmentModel ISA88.RecipeModel1995 BatchML.RecipeModelV ChemCompany.RefineryModelV2.1 ShippingCompany.TransportCode sourceid Examples =============================== Engineering DB #234 Supplier A MIMOSA CRIS Registry Database #1 EAM/CMMS System B Examples ================= OpenO&M Registry Entry Asset Asset_Type Segment Segment_Type Meas_Location Meas_Loc_Type Network Network_Type P&ID Diagram Object Batch Status Production Status Equipment Status 1 have CIRRegEntry Examples CIRID entityidinsource usertag ================================== ============= ======= 550e8400-e29b-41d4-a Loop e8400-e29b-41d4-a ABC Cmn Loop e8400-e29b-41d4-a TIC-106 Top Temp Control 550e8400-e29b-41d4-a TIC-8106 Top Temp Control 0..* CIRProperty + ID: IdentifierType + currentvalue: CIRValueType [0..*] + datatype: CodeType [0..1] + UOM: CodeType [0..1] + mandatory: IndicatorType [0..1] sourceownerid Examples ================= Oil Company A Chem Company B System Supplier A System Supplier B Entity to store a small subset of properties that may be needed to link systems together. It is not intended to be a global property master registry. The properties may help in identification of equivalent entries. There are two predefined properties: CiRParentEntityID : Has the entityidinsource for the parent object in the source's hierarchy. CIRChildEntityID: Has the set of entityidinsource for the child objcts in the

15 Oil & Gas Portals / Business Applications Enterprise HR, Financial, Materiel, Logistics, & Mission Capability Data Business Intelligence OpenO&M Event-Oriented Message Bus Production Optimization, Planning & Scheduling EPC P&ID Requirements & OEM Product Data O&M Requirements Repository O&M Registry Maintenance Breakdown Structure, Maintenance Work Plans, & Actual Failure Data Control Systems, Data Historians, Condition Monitoring, & SHE Systems Data

16 Setting for our Demo Today: Brand New Refinery Finishing up Construction

17 Forever Infrastructure Refinery A

18 Forever Infrastructure Refinery A Crude Unit Piping and Instrumentation Diagram (P&ID)

19 Use Case E1: Green-field Engineering Data Handover to O&M Current Business Problem: Lack of good mechanisms for managing the needed information exchanges between EPC turnover activities and the O&M related systems, applications and technologies Capability Demonstrated in Booth: P&ID Objects and Instrument Lists With Associated Process Requirement Information Automatically Transferred to O&M Systems Without Manually Re-keying of Data Using ISO15926 & OpenO&M Standards

20 Oil & Gas Portals / Business Applications Business Intelligence OpenO&M Event-Oriented Message Bus Enterprise HR, Financial, Materiel, Logistics, & Mission Capability Data Production Optimization, Planning & Scheduling EPC & OEM Engineering Product Design Data & Reliability Study Data ISO / IRING O&M Requirements Repository O&M Registry Equipment Breakdown Structure, Maintenance Work Plans, & Actual Failure Data Control Systems, Data Historians, HMIs Equipment Health, & SHE Systems Data

21 Use Case E1: Green-field Engineering Data Handover to O&M E105:1 (IT)

22 Use Case E1: Green-field Engineering Data Handover to O&M E105:2 (IT)

23 E105:3 (IT)

24 Oil & Gas Portals / Business Applications Business Intelligence OpenO&M Event-Oriented Message Bus Enterprise HR, Financial, Materiel, Logistics, & Mission Capability Data Production Optimization, Planning & Scheduling EPC & OEM Engineering Product Design Data & Reliability Study Data ISO / IRING O&M Requirements Repository O&M Registry Equipment Breakdown Structure, Maintenance Work Plans, & Actual Failure Data Control Systems, Data Historians, HMIs Equipment Health, & SHE Systems Data

25 ENGINEERING TRANSFORMATION OPERATION & MAINTENANCE ISO-15926

26 ENGINEERING TRANSFORMATION OPERATION & MAINTENANCE ISO-15926

27 ENGINEERING TRANSFORMATION OPERATION & MAINTENANCE ISO MIMOSA

28 ENGINEERING TRANSFORMATION OPERATION & MAINTENANCE MIMOSA

29 Oil & Gas Portals / Business Applications Business Intelligence OpenO&M Event-Oriented Message Bus Enterprise HR, Financial, Materiel, Logistics, & Mission Capability Data Production Optimization, Planning & Scheduling EPC & OEM Engineering Product Design Data & Reliability Study Data ISO / IRING O&M Requirements Repository O&M Registry IIF Equipment Breakdown Structure, Maintenance Work Plans, & Actual Failure Data Control Systems, Data Historians, HMIs Equipment Health, & SHE Systems Data

30 E115:1 (IBM)

31 E115:2 (IBM)

32 Oil & Gas Portals / Business Applications Business Intelligence OpenO&M Event-Oriented Message Bus Enterprise HR, Financial, Materiel, Logistics, & Mission Capability Data Production Optimization, Planning & Scheduling EPC & OEM Engineering Product Design Data & Reliability Study Data ISO / IRING O&M Requirements Repository O&M Registry Equipment Breakdown Structure, Maintenance Work Plans, & Actual Failure Data Control Systems, Data Historians, HMIs Equipment Health, & SHE Systems Data

33 Use Case E1: Green-field Engineering Data Handover to O&M

34 Oil & Gas Portals / Business Applications Business Intelligence OpenO&M Event-Oriented Message Bus Enterprise HR, Financial, Materiel, Logistics, & Mission Capability Data Production Optimization, Planning & Scheduling EPC & OEM Engineering Product Design Data & Reliability Study Data ISO / IRING O&M Requirements Repository O&M Registry Equipment Breakdown Structure, Maintenance Work Plans, & Actual Failure Data Control Systems, Data Historians, HMIs Equipment Health, & SHE Systems Data

35 Use Case E1: Green-field Engineering Data Handover to O&M E115:1 (IX)

36 Oil & Gas Portals / Business Applications Business Intelligence OpenO&M Event-Oriented Message Bus Enterprise HR, Financial, Materiel, Logistics, & Mission Capability Data Production Optimization, Planning & Scheduling EPC & OEM Engineering Product Design Data & Reliability Study Data ISO / IRING O&M Requirements Repository O&M Registry Equipment Breakdown Structure, Maintenance Work Plans, & Actual Failure Data Control Systems, Data Historians, HMIs Equipment Health, & SHE Systems Data

37 E115:1 (RA)

38 Oil & Gas Portals / Business Applications Business Intelligence OpenO&M Event-Oriented Message Bus Enterprise HR, Financial, Materiel, Logistics, & Mission Capability Data Production Optimization, Planning & Scheduling EPC & OEM Engineering Product Design Data & Reliability Study Data ISO / IRING O&M Requirements Repository O&M Registry Equipment Breakdown Structure, Maintenance Work Plans, & Actual Failure Data PM Control Systems, Data Historians, HMIs Equipment Health, & SHE Systems Data

39 E120:2 (MT)

40 Use Case E2: Active Engineering System Validating Remove/Replace Operations Current Business Problem: In remove/replace operations, there are limited automated methods to validate that a correct replacement part as been installed which meets the engineering requirements of the process. This results in situations where incorrect replacement parts result in costly failures and raise safety, health, and environment risks. Capability Demonstrated in Booth: Extended Part Cut- Sheet Data is Now Electronically Available in ISO and MIMOSA Format On-line to Automatically Compare Against the Engineering Requirements Data from the P&ID System Without Manually Field-by-Field Review

41 E205:1 (YK)

42 E210:1

43 E210:1 (IX)

44 E210:1 (IT)

45 Use Case M1: Open Condition-Based Maintenance (CBM) and Condition-Based Operations (CBO) of Instrumentation and Control Devices Current Business Problem: Data from operations on instrumentation and control devices is readily available, but is not easily turned into information to drive condition-based maintenance and operations. Predictive decision-making is thus difficult and not systemic throughout a plant resulting in costly, unplanned downtime and increased SHE risks. Capability Demonstrated in Booth: Open CBM and Open CBO for I&C Devices

46 M105:1 (YK)

47 M110:1 (IBM)

48 M115:1 (IX)

49 Use Case M2: Open Condition-Based Maintenance (CBM) and Condition-Based Operations (CBO) of Rotating Machinery Current Business Problem: Data from operations on critical rotating machinery (such as vibration and temperature readings) are also available through the control system, but are not easily turned into information to drive conditionbased maintenance and operations. Predictive decisionmaking is thus difficult and not systemic throughout a plant resulting in costly, unplanned downtime and increased SHE risks. Capability Demonstrated in Booth: Open CBM and Open CBO for Critical Rotating Machinery

50 B105:1 (YK)

51 B105:1 (RA)

52 B110:1 (MT)

53 B110:2 (MT)

54 B115:1 (IX)

55 Context for Collaboration: Bringing Enterprise Business Systems Together with Engineering and O&M Systems Oil and Gas Upstream Model Semantic Context Enterprise Business Systems Engineering & Construction ISO Controls Physical Assets Operations & Maintenance ISO ISO IEC/ISO An Ontology with First Order Logic, Basis for Gaining Semantic Alignment; Focus on Class Level Information Management, Can store Unlimited Detail, Comprehensive Reference Data O&M Execution Environment: Registry, Schema and Services Centric; Focus on Instance and Event Data,; Basic Models for People, Processes, Systems, Unique Assets and Relationships along with Associated Event Data and History

56 Visit Our Live Demo Area