Asset Integrity Solutions. All-of-facility care for complete field life

Transcription

1 Asset Integrity Solutions All-of-facility care for complete field life

2

3 Who we are Wood Group is an international energy services company with an established track-record in delivering powerful solutions to a diverse range of customers the world over. The Group designs, modifies, constructs and operates facilities for a diverse range of industries including: oil and gas, clean energy, refineries and petrochemical customers; right across the asset life cycle. We have worked on some of the largest energy projects in the world; from concept development and final investment decision, through to detailed design, construction and operations onto late life asset management, cessation of production and decommissioning. Our real differentiators are our wide range of services, the quality of our delivery, the passion of our people and our culture and values. We understand both sides of the investment cycle, delivering high quality engineering services to support the design and development of new assets and providing a comprehensive range of core and specialist services for operations, maintenance, integrity and brownfield modifications. Our approach to safety underpins everything we do. We aspire for a future with no incidents, and support this with a series of programmes and campaigns that underpin our vision and commitment to continuous improvement in this area. We set high standards and also align these with our customers safety management systems and HSE initiatives.

4 Integrity at our core Wood Group is the leading provider of asset integrity and reliability solutions to the energy and industrial sectors, providing impartial and practical advice throughout every stage of a facility s life cycle. Creating and sustaining value for our customers is at the core of what we do. We reduce operational risks, minimise costs, maximise productivity and prevent reputational damage by assuring the safe availability and reliability of our customers equipment and infrastructure. We appreciate the effort it takes our customers to manage, maintain, improve and service their infrastructure and have a deep understanding of how complex assets perform, the problems they face throughout their life cycle and the most effective ways to resolve integrity issues. Our tools and expertise provide practical all-of-facility integrity management solutions across: Refineries, terminals, tank farms Process, chemicals, utilities Automation and control Topsides infrastructure and pipelines Wells, subsea structures, marine systems Unconventional oil and gas Clean energy Heavy industries

5 Pragmatic and precise Wood Group s delivery is centred around our strong technical skills; bolstered by able teams and robust processes and procedures. Our capabilities in integrity span on and offshore developments and facilities, topsides, subsea and subsurface; from construction through to decommissioning. We have over 50 years established experience in managing assets on behalf of our customers, enabling us to identify, assess and respond to operational issues quickly and effectively. Identify Assess Respond Identify We investigate, analyse and troubleshoot to quickly pinpoint the risk, reliability and integrity issues that keep our customers up at night Assess We review all data, equipment and processes to fully understand the underlying issues and then recommend the most effective and efficient solutions Respond We solve our customers infrastructure problems, either by mitigating or alleviating issues through proven, reliable and pragmatic techniques

6 Duty of care Many assets are now operating well beyond their intended field life and managing asset integrity now demands a more intensive approach. Aging infrastructure requires regular maintenance and Wood Group has a wealth of experience in supporting our customers to ensure legislative and industry compliance in this area. No two facilities are the same. Each will have different operational and commercial drivers, so when we assess our customers assets we review their issues in a number of different ways to ensure that the integrity solution we provide is rightsized and fit for purpose. We are adept at developing asset-led solutions that are resilient and scalable, providing reliable and measurable efficiencies to support a facility through its lifetime. We look for every opportunity to realise value, be responsive and minimise waste.

7 Proven expertise: Wherever possible we promote efficiencies and cost savings to ensure our customers get the very best service from us. Improved processes Coordinated, multi-discipline approach to reduce scheduling A pragmatic approach to problem-solving, providing asset-led solutions, with safety considered at all times Operational readiness The development of operating manuals and procedures for start-up and ongoing safe operations Maintenance data build and CMMS development and deployment, ensuring information is certified and secure Robust planning and review gates to ensure delays and start-up issues are mitigated Bespoke training and competency assessments that assure knowledge and expertise Improved operations and life extension Avoidance and mitigation of risk through our integrated and holistic asset integrity management software Safety and environmental due diligence services to provide ongoing asset assurance and operability Testing, planning, specification, preparation and execution services to ensure ongoing and future equipment reliability Risk based decision making Legislative and industry compliance and support Rightsized and cost efficient solutions Technical support Experienced multi-asset, multi-disciplined teams working to industry and legislative codes and standards Asset familiarity and extensive projects experience

8 A reliable partner The inherent benefit of choosing Wood Group as your integrity partner is the wide spectrum of services which can be packaged to support your asset strategies and operational requirements. From discrete, one-off tasks to a complete end-to-end project management service; we provide initial analysis and troubleshooting through to design, installation and ongoing operations and maintenance. Flexible and scalable delivery Integrity management Full facility integrity assurance and management Materials engineering: corrosion, material selection, metallurgy, coatings, cathodic protection, polymers Welding and fabrication expertise Shutdown and turnaround support and management Integrity software Maintenance optimisation and asset improvement Availability and maintainability modelling Risk based inspection and reliability Expert witness and due diligence services Vibration, dynamics and noise Field engineering and troubleshooting Noise management Structural and piping anti-vibration solutions and products Piping fatigue capability Rotating equipment analysis Monitoring and reliability services Structural dynamics Customised training Operational management solutions Operations readiness Maintenance management consultancy, procedures, strategies and optimisation Asset visualisation technology Integrated maintenance database tool Bespoke training and competency Information management tools, support and planning Document and procedures creation, optimisation, management and control

9

10 An independent viewpoint One of the most important benefits of having Wood Group as your integrity partner is our solutions independence. This enables us to provide unbiased technical capability without reliance or affiliation to particular OEMs or software providers. Our impartial advice and practical hands-on approach means that you can put your trust in us to always provide you with information that is validated and uncompromising. Our expertise ranges from the development of comprehensive integrity management systems through to discrete integrity management activities. We can also provide independent facilities engineering analysis, drawing upon a wealth of knowledge and experience to help identify and mitigate potentially serious problems that could affect safety and operability in later life. We work closely with our customers to ensure we have a 360º view of their asset and associated equipment, getting close to the problem to understand the general issues faced in terms of development, production, engineering or maintenance. Our global network of technical specialists work within internationally required standards and are also actively involved in developing the global standards and guidelines that underpin industry approach to asset integrity.

11 Assurance where it matters most Wood Group understands the challenges of maximising asset performance whilst balancing costs and maintaining safety assurance. When you re looking to invest, whether in a new asset or the upgrade of an existing one, balancing cost and benefit is crucial. Every facility is unique, even with rigorous design standards and regulated operations there are many variables to consider. Location, layout, process requirements and operating conditions can all differ considerably, however our experience is every bit as diverse as the assets we support and we use our unique perspective on risk, safety and environmental issues to provide certainty to investors and decision makers, no matter where in the world a project is located. All workplaces have the potential for situations to occur that may cause harm, but the seriousness and frequency of risks occurring can increase significantly when working in heavy industries such as oil and gas, manufacturing, petrochemical and refineries. We apply a pragmatic, field tested approach to reviewing, assessing and extending the life of an asset and can draw upon the expertise within the wider organisation, utilising teams with a wealth of experience in operating and maintaining assets on behalf of our customers. Through the application of both qualitative and quantitative techniques, we provide assurance and certainty that the solutions we provide are the most suitable for the asset, delivered through an appropriate commercial framework that meets the requirements of our customers assetspecific drivers. Design review to ensure integrity is fully considered at concept and any risks are identified and mitigated Operations to provide visibility on integrity issues so that risks are understood and maintenance planning and remedy works are effectively managed Due diligence complete or partial asset examination to support divestment, acquisition or insurance claims Our measured approach to problem solving ensures safety and performance risks are appropriately identified and that actions are developed to help understand, manage and mitigate any potential threats.

12 Your integrity partner: A proven safety culture to ensure that everyone we work with returns home safe Shared values that are at the heart of our business Robust leaders with skilled and competent teams Best practice competence programmes and management systems Proven experience across the complete spectrum of energy and industrial operations Unrivalled expertise and a wide range of specialist technical services Continual focus on technology development and innovation The integrity success story: 3,000 strong team of maintenance specialists supporting our upstream and downstream contracts Saved our customers over $700m through life extension evaluation techniques $20m saving for Australian customers by providing pressure equipment inspection deferment for 100,000 assets $3.75m annual saving for one customer by optimising maintenance schedules Completed over 700 riser annulus tests for our customers Produced over 100,000 operational documents in support of our customers assets The global leader in vibration, dynamics and noise, with over 50 years experience and 200 projects undertaken every month Solved over 4,000 Conducted over 3,000 complex vibration, dynamics and noise issues for our customers design and field analysis projects $5m saving for our customers by eliminating small bore and piping failures