Digital Manufacturing way of working. Wilfried Weekers, Program manager Digital Manufacturing

Transcription

1 Digital Manufacturing way of working Wilfried Weekers, Program manager Digital Manufacturing

2 Signify 2 Digital Manufacturing

3 Signify is the world leader in lighting We provide high-quality energy efficient lighting products, systems and services Light sources No. 1 Conventional. LED, Connected 3 Luminaires 7bn sales in 2017, ~ 75% professional 32,000 people in 70 countries Systems and Services No. 1 Industry leader Dow Jones Sustainability Index

4 32k employees 70 operations in countries 7bn sales in % sales reinvested in R&D in k LED patents worldwide 34m light points using our connected lighting products 77% sales from sustainable revenues in on track to be carbon neutral 4

5 Why change! 5 Digital Manufacturing

6 Signify Future look

7 Digital Manufacturing Future look

8 Business requirements & targets 8 Digital Manufacturing

9 Digital Manufacturing Future look Full visibility throughout the whole chain to be able to follow a customer orders, products and installed bases. Real-time traceability covering components, production, products and solutions Order confirmation check trough the whole chain based upon real-time data Managed process & data from design till installed base, digital twin Data mining, data analytics Data as a product (IoT) Dashboards Simulation scenarios Digital services Light as a service

10 Digital Backbone Future look Research digital backbone Industrial digital backbone Digital design Digital manufacturing Digital services Digital scm Customer Digital configuration Design Digital design Planning Digital plan Suppliers Digital components Production Component Detailed scheduling planning Assembly Digital Line planning Manufacturing & printing Connected production Products Connected products Shipping & Distribution Track & trace Service & maintenance Connected products Customer Connected products Digital Backbone Traceability & Visibility Connectivity -- integration -- factory of the future -- Industry digital supply chain MTS / MTO / Systems / Services Backward traceability Internal traceability Visibility Forward traceability

11 Digital Manufacturing Digital Transformation / Digitisation

12 Digital transformation Next Steps 1. Investment in Smart Operations to drive more digitalization and connectivity capability is a must to meet changing customer requirements and competitive pressure Complete investment process for Digital backbone 2019/20 full roll out plan Implement flexible and low investment automation in Professional Incorporate design for assembly and automation in NPIs Industry application considered in LiFi Gen 2 design Kick off Digital workflow (Digital design + Digital industrialization) project 2. Challenge in skill maturity gap needs to be addressed (re-training or new talents) Define skills required for Smart Operations Evaluate current talent base Create proposal on how to re-train or acquire new talents

13 Way of Working 13 Digital Manufacturing

14 Digital Manufacturing Way of Working Research Design Build Deploy Maintenance Concepts Productivity 4.0 IIOT Strategic initiatives Process definition Use cases Best practices Proof of concept First line build Mass deployment Support and maintenance

15 Digital Manufacturing roadmap 15 Digital Manufacturing

16 Digital Manufacturing Design & Build roadmap Factories Phase 1: Tamasi, Valladolid, Home Phase 2: Chengdu, Ketrzyn, San Marcos Pila Electronics, Tijuana, Juarez Pila Lamps PCS (IPT) PCS PCS-2 PCS-2 Work instruction Deploy DMI DMI Warehouse 4.0 Warehouse 4.0 Traceability (UID) Detailed scheduling ME/MII template PCS (IPT) Watch tower 2 Watch tower 3 Watch tower 4 PCS (IPT) PCS PCS-2 PCS-2 PCS-2 Work instruction Work instruction Build PCS (IPT) DMI DMI DMI Warehouse 4.0 Warehouse 4.0 Co innovation Asset Intelligent Network Track & Trace 1 PCS (IPT) Traceability / UID detailed scheduling Watch tower 2 Watch tower 3 Watch tower 4 PCS PCS PCS-2 PCS-2 Machine learning 1 Work instruction Work instruction Detailed scheduling 2 Watch tower 5 Predictive Quality Operator 4.0 Design DMI DMI DMI Warehouse 4.0 Warehouse 4.0 Warehouse 4.0 Search & Discovery Traceability / UID Detailed scheduling Detailed scheduling 2 Detailed scheduling 2 Watch tower Watch tower 2 Watch tower 3 Watch tower 4 Watch tower 5 Watch tower 6 Q Q Q Q Q Q1/Q4-2019

17 Digital Manufacturing SAP Leonardo Cloud Asset Intelligence Network AIN Quality QM / Predictive Q ECC S4H Track & Trace Global Gobal T&T Search & Discovery Philips SAP Cloud Platform Digital Manufacturing Cloud Data orchestration Data hub Machine learning Translate DMI Co innovation Co innovation Watchtower DMI / SAC Co innovation Analytics SAC Co innovation Detailed scheduling REO Co innovation Comp. warehouse WM / EWM Co innovation Philips Lighting SDI Per factory Cold Data PLM BSI/MII ME PR4 PR2 Equipment ISB/MII Sensors PCS Offline storage SAP BDS

18 Success factors 18 Digital Manufacturing

19 Digital Manufacturing Success factors 1. Fit Philips Lighting Digital Manufacturing program vs SAP Leonardo portfolio 2. one vision, one program, one owner 3. Co-innovation SAP and Philips Lighting / Signify (build on trust and commitment) 4. Business & IT 5. Deep-dive workshops 6. Proof of concepts 7. Lead deployment factories to enable mass deployment

20 Tamasi Pila Telecaster Valladolid Tijuana Juarez Pila