Multi-function bridge WMS - your bridge to success

Transcription

1 Multi-function bridge WMS - your bridge to success Optimat I profi line I power line

2 WMS multi-function bridge The system WMS... Weinmann - Your specialist for innovative solutions in the construction of timber houses Our company s prime objective is solid and enduring partnership with our customers. Weinmann, in its capacity of a service partner, offers the full product range for economical, efficient and accurate production. Thorough, in-depth counselling forms the basis for successful cooperation. Benefit from our experience for over 20 years standing in working with building material from the sector of timber house construction. Whether you are looking for solutions for small, medium-size or large carpentry workshops or whether comprehensive solutions for fully automatic production plant are required. Our action is geared to the individual objectives you specify. Utility and profit - optimization with Weinmann Each and every form of cooperation is preceded by optimal counselling with the objective of finding a solution for you with realistic and demonstrable utility and profit. The system solutions we offer mean that you benefit several times over. Our solutions are tailored to your requirements and your investment in one of our machines is an investment in your secured future. Production capacity can be increased economically without any difficulty and quickly leads to success. No reorientation or extra training is needed because the software connection is the same on all our machines. Progress through innovation... because the multi-function bridge is versatile and individually expansible. Permits new applications such as working solid wood, the use of new glueing methods or automatic application of plaster. 2 Competence and technology... factors guaranteeing your success Technology made by Weinmann for the multi-functional bridge has proved itself to be mature, dependable and trend-setting, as you are accustomed The design... real German craftsmanship The station is a stable steel profile construction that holds the unit support. It is possible to attach various aggregates at any time to expand performance levels. An adaptation to your growth in turnover is therefore immediately possible.

3 ... a flexible system to meet tomorrow s demands Optimats Standard solutions optimised for cost for your universal applications Profiline Modular machine components, which you can put together for your needs/requirements. (customized machinery) WMS 100 WMS 110 WMS 120 WMS 150 WMS 160 WMS 170 Machine for standard requirements, e.g. fastening and processing The fastest machine for fastening 2 aggregate carriers Parallel nailing with 2 fastening devices. The most flexible machine, equipped with tool changer 12 tools with spindle +1 aggregate carrier for fastening tools Can be expanded with up to 6 aggregates for parallel processing, e.g. fastening or processing of solid wood Up to 6 freely available units Specialist version for the processing of sandwich or SIP elements 12-fold tool changer and 20 kw spindle and special extraction Equipped for use as a plastering bridge for the application of base plaster or adhesive Aggregate unit to mount a spray nozzle Producing walls The future for automation in the manufacture of timber framed houses has begun. The multi-function bridge works efficiently and economically for automatically feeding, nailing, stapling or screwing sheating material and laths. Additional facilities may be provided for machining, window, and door openings as well as drilling or routing for sockets and wall outlets. Producing roofs/ceilings The multi-function bridge demonstrates its versatility also in the production of wall and ceiling panels. In the case of ceiling panels, laths are automatically taken from a magazine, fed, positioned and automatically fixed. That means for you new and cost efficient application ranges in the roof production. 3

4 The basic machine - ideal for production lines WMS 100 The entry level into the future/cnc house building production The WMS 100 is the entry level machine into CNC house building production. Equipped with a fastening aggregate and a milling aggregate or sawing aggregate, almost all processes - nailing of panels, milling of window and door cut-outs, electric sockets and wall sockets - on a wall or ceiling panel are possible. Stapling at up to 10 staples/sec Sawing at max. approx. 30m/min Main customer benefits are the reliability and simple operation of the machine. Irrespective of whether it is using a data set from the CD, or a data set generated by the WUP Editor on the machine, the transfer/further processing on the machine is dimensionally accurate and reliable. Nailing at up to 8 nails/sec Milling at up to approx. 25m/min Specialists for the best processing. A further strength of the machine is its use in a production line. Here, it displays its speed and reliability and its individual equipment to meet your requirements. Operation: After the panel work has been inserted and aligned, and the planking panels have been positioned, the multi-function bridge moves over the panel and processes the planks with the aggregates on the bridge, stapling, nailing (different depending on specification). 4

5 WMS 110 WMS110 The fastest multi-function bridge in the world Equipped with 2 fasteners, the WMS 110 beats every speed requirement. 2 NC axes working in parallel, fitted with the fastening tools of your choice, make this advance over the competition possible. In addition, a further machining aggregate for milling, drilling, sawing and labeling can be used. 5

6 The universal machine - flexible for many requirements WMS 120 The multi-function bridge WMS the system to meet tomorrow s demands Decision for the WMS-120 multi-function bridge is one for an all round talent. Whether for automatically nailing, stapling or screwing sheathing material and laths, or sawing and milling windows and door openings, drilling sockets and wall outlets, everything is fully automatic, optimized and exactly in line with the individual production processes. Even more power from innovative Nailing with up to 8 nails/sec Sawing with the Flex 5 ideas as the multi-function bridge WMS 120 is a versatile allround talent and can be expanded to meet individual requirements. The additional tool changer means that the correct tool is always available to you fast. As the tool changer is fully automatic, setup times are reduced to a minimum and effectiveness is increased Marking/labelling with inkjet/colour pen or scriber Sawing with up to approx. 350mm depth Tool examples: Standard HSK63 appliance to hold tools (left to right) - finger router - horizontal notching tool - finger router - drill-bit - marking - sanding - 90 saw - saw adjustable 0-90 (swiffle angle) - Flex 5 head (5-axis processing) 6

7 Maximized multi-functionality The optional tool magazine ensures the right tool is always available. Advantages of the tool changer: - reducing set-up time to a minimum - numerous tooling options through its compact design - 12 tool locations - fully automatic tool change which allows additional tooling solutions to be added. 7

8 The individual solution - extendable for customer requirements WMS 150 Stationary, yet versatile the customized multi-function bridge. Next to the previously shown processings there are further innovative processings possible. For example: automatic fedding with a vacuum lifter, placing laths and boarding with the Lattec option (see below). 4 devices allow different processings up to a width of 4,2 m!. WMS 150 pure innovation - Multi-function bridge with Lattec With the WMS 150 Lattec, you can place battens and casing boards of min. 24 x 48 mm to max. 60 x 150 mm fully automatically on a beam or rafter tier, and fix them at the same time. The capacity of the traveling batten magazine is enough for a complete panel (12 m) economy casing, optical casing. The batten magazine can be filled by hand or automatically with a loading station. The fastening devices can be installed specific to customer requirements. 8

9 The WMS optimized for solid wood processing WMS 160 solid wood processing Equipped with 2 work spindles and 1 tool changer, the multi-function bridge WMS 160 for solid wood processing provides all advantages for the operator. - flexibility through the application of various tools (max. 12 tools) - reliability through verified machine components - high performance with a 30 kw spindle. The fix integrated saw blade allows the application of the 5 axis range. The second work spindle guarantees the flexibility through the automatic exchange of various tools. With a drive length of approx. 50 meters and a processing width of 3.20 meters, solid wood panels etc. are ideal to process. 9

10 Our special systems - are in good shape WMS 160 SIP processes Special system for SIP processes For the processing of sandwich panels (SIP), we offer the WMS 160 with a multifunction bridge designed specifically for these requirements. In detail, the machine is equipped with a tool changer for up to 12 tools. Furthermore, it is equipped with a 5-axis chain saw for diagonal and straight cuts up to a depth of 350 mm. As the machine is fully enclosed, this guarantees that the work environment is exposed to very little dust. Dust and waste are cleaned from the whole work table by special suction nozzles and a suction bar. Panels with 7,5 x 2,8 m length can be clamped on the vacuum table. The tools are protected by a wearing plate. Special flaps help avoid contamination of the machine s environment as much as possible. Specific router tool for different requirements 5-axis chain saw for compount angled cuts 10

11 WMS 170 Plaster Applying plaster and adhesive. Solutions previously not possible The WMS 170 offers you a new technology - applying plaster or spraying on adhesive and then removing the applied mass, so that a homogenous and qualitatively even surface is created. The multi-function bridge can be equipped with plaster application systems from various manufacturers, e.g. Sto/ Inotec, Knauf/PFT. The plaster or adhesive is applied onto the panel using a nozzle with a pump. There is also the possibility of placing a mash with the unroller device, and then removing the mass with a smoothing arm. Gluing Applying plaster 11

12 Power - Control - PC 85 The new software generation with new Power control The great advantage of our new software generation running under Windows, is simple operation, but also the common interface on all Weinmann machines. You, and your employees, are saved time-consuming training and familiarisation particularly when your system is expanded and complemented by further Weinmann machines. The Power Control with an online connection and integrated remote diagnosis (contact plan and diagnosis by telephone) are important and efficient features. They save the customer having to pay the technician s costly travel expenses. Of course, it is also possible to connect the interface to CAD/CAM systems. Other major performance features are the fieldbus technique, which allows fast access and therefore fast service, and a high level of data security. This means that there are no downtimes after loss of data. The following software programs are included as standard in the scope of the Power Control: - Wup-Works - Wup-View - Wood-Scout I - Schuler MDE Basic The connection to production control systems and MDE (machine data recording), SPS programming according to IEC61131 and CNC programming according to DIN also belong to our standard version. Wup-Works Wup-works changes your Wup files to machine data files and generates a link to the machine functions-display of a 3-D graph. The display shows, for example, the nailing lines, door/window cut-outs, markings and positions of planking, and much more. The process currently being carried out by the machine is always highlighted in a special color Wood -Scout I (Optional II + III) Wood-Scout is a multimedia diagnosis system for display of faults and machine status. This allows systematic troubleshooting and reduces machine breakdowns. Wood-Scout III provides the possibility to save data (e.g. to a specific fault) with your own comments. If the same fault happens again this comment pops up automatically. The integrated machine documentation opens automatically at the right position showing how to eliminate the fault. All these software systems are very user-friendly - you may eliminate many faults on your own without needing the help of our service team. Benefits: - self-training system - your specific settings are saved and are available if necessary Further software programmes you can find in our image brochure. Software from Weinmann: - Wup-Works - Wup-View - Wup-Editor - Wup-Client - Wup-Finder - Wup-Server - Wood-Scout - MDE/BDE 12 Advantages of the Weinmann software - Optimization of processes - Unprocessed part database for different wood dimensions - Automatic generation of saw cuts for multiple walls - Wide range of nail patterns possible

13 Service Weinmann-Service: prompt assistance worldwide Worldwide service center If you need assistance on site a specialist of Weinmann or another company of Homag group will be available. Being a member of the Homag group Weinmann can fall back upon a worldwide service network. This means short distances, promt action and intensive customer contact. Efficient remote diagnosis Possible causes for faults are detected, isolated and in most cases eliminated at once by the time and cost saving remote diagnosis of our service center. Praxis-oriented training Weinmann products are easy to handle. thorough training reduces start-up time - less unnecessary trial runs. The skills of the operators as well as the efficiency of the machines and production lines are increased as of the first day. Consulting/Hotline/Project planning Our employees will advise you competently and helpfully on all your queries relating to control/electrical equipment and process technology. 13

14 WMS Technical data Product dimensions WMS 100 WMS 110 WMS 120 WMS 150 WMS 160 WMS 170 Width in mm max / Length in mm customized up to mm Height in mm max */ *with chainsaw Machine dimensions WMS 100 WMS 110 WMS 120 WMS 150 WMS 160 WMS 170 Width in mm / Length in mm / Height in mm Weight in t 3,0 3,0 3,0 3,0/4,0 3,5 3,0 Drive way in m up to 50 m Connected loads Extraction capacity WMS 100 WMS 110 WMS 120 WMS 150 WMS 160 WMS 170 installed on the machine 1850 m³/h installed on the machine 1850 m³/h installed on the machine 1850 m³/h installed on the machine 1850 m³/h central extraction central extraction Power supply kw/400 V kw/400 V kw/400 V kw/400 V kw/400 V kw/400 V Compressed air consumption 1500 Nl/min 1500 Nl/min 1500 Nl/min 1500 Nl/min 1500 Nl/min 1500 Nl/min per aggregate Pneumatic pressure 8 bar 8 bar 8 bar 8 bar 8 bar 8 bar Costumized aggregates Bea, Haubold, Max, Paslode, Senco, Duofast, etc. (Fastening tools are not part of our supply) All values are approx. values Machine equipment WMS 100 WMS 110 WMS 120 WMS 150 WMS 160 WMS 170 Safety extensive safety concept per CE-Norm start up safety system (Bumper) with safety light barrier, safety fence. Control Power Control PC 85 Software Wup-Works for files transfer of a CAD-System e.g. Sema, HSB, CAD-Work, Dietrichs, Bocad, Keymark, S+S, Mitek, Eleco, Sitestream etc. Wup-View for visualization of data files Wood-Scout I the multimedia - based diagnostic system - faults displayed in words Wood-Scout II (optional) the multimedia - based diagnostic system - faults displayed in pictures (Possibility of adding own comments) Schuler MDE Basic for automated data entry and analysis of operating data WUP Edit (optional) for processing and simple changes of data files WUP Client for communication between production control system and machine (Server/client) Please note that all stated technical data, indluding photographs are not binding and are subject to periodic change in the course of product development. 14

15 Height Working options: WMS100 WMS110 WMS120 WMS150 WMS160 WMS170 Fastening stapling, nailing + screwing - stapling Processing sawing,drilling, milling milling/sawing Marking marking, labeling Type specified applications the cost efficient entry level machine 12x tool changer SIP, sandwich or solid wood processing Placing of plaster and adhesive. High speed fastening (parallel fastening) customized equipment and placing of laths, sheating and boarding. Lenght Width Drive way up to 50 m 15

16 WMS 100 / 110 / 120 / 150 / 160 / 170 / III / E / Subject to technical modifications A company of the Homag group Weinmann Holzbausystemtechnik GmbH Forchenstraße 50 D St. Johann-Lonsingen Phone + 49 (0) / Fax + 49 (0) / info@weinmann-partner.de 16