Productivity Improvement by Automation

Transcription

1 Productivity Improvement by Automation Name Harwinder Singh Title GOTC Lead Date 19 th Sep 2014 Rev 5058-CO900E

2 Rockwell Automation Fiscal 2013 Sales $6.35 Billion > 50% outside the U.S. 22% in emerging markets Leading global provider of industrial power, control and information solutions Global Reach 22,000 employees PartnerNetwork 80+ countries Serving Customers for 100+ Years Culture of integrity & corporate responsibility Domain expertise Technology innovation 2

3 Optimal Solutions for Wide-Range of Industries g Automotive Beverage Chemicals Entertainment Fibers & Textiles Food Household & Personal Care Infrastructure Life Sciences Marine Metals Mining, Minerals & Cement Oil & Gas Power Generation Print & Publishing Process Pulp & Paper Semiconductor & Electronics Tire & Rubber Water & Wastewater 3

4 Improving Productivity What does all this mean to you?

5 Smart Machine to Improve Productivity Integration Sustainability Mechatronics Safety Copyright 2011 Rockwell Automation, Inc. All rights reserved. Information Diagnostics 5

6 Mechatronics Electronic Camming Flexible machine to address variability Reduced changeover time by minimizing mechanical settings and recipe based machine setting Recovery of cycle during interruption Reduced wastage of product and quick startup of machine Copyright 2011 Rockwell Automation, Inc. All rights reserved.

7 Line Integration Smart belt Infeed to managed non-linear product input rate Robot based infeed for products that cannot be accumulated in conveyors Automatic Speed adaptation to address infeed and line demand. d Avoid running machine at max speed always to save power. Copyright 2011 Rockwell Automation, Inc. All rights reserved.

8 Integrated Safety Safe Speed Operate machine under safe speed for easy maintenance Zone Control Production does not stop when parts are being loaded Controlled Stop Machine goes into controlled stop instead of abrupt stop during safety fault Better Diagnostics All safety devices integrated t under a single controller and network will give better diagnostic information than the conventional relay based safety system Zone 1 active Copyright 2011 Rockwell Automation, Inc. All rights reserved.

9 Real-Time Diagnostics Using Network based architecture to have connectivity to all intelligent devices Reduce unplanned downtime perform predictive maintenance Reduce time to troubleshoot and repair Utilize devices with embedded intelligence monitor motor currents, vibration/torque signatures Remote Access to get faster support instead of waiting for service engineer to visit Copyright 2011 Rockwell Automation, Inc. All rights reserved.

10 Information Enabled Embedded machine diagnostics from increasingly intelligent devices (Integrated Architecture) Performance dashboards - access to machine information (OEE) and advanced diagnostics. Gives better understanding of area of improvement. (PackML) Networking infrastructure (from sensor to front office) and secure, remote access (Connected Enterprise) Copyright 2011 Rockwell Automation, Inc. All rights reserved.

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12 Thank you.. Follow ROKAutomation on Facebook & Twitter. Connect with us on LinkedIn. Rev 5058-CO900F