virtuos THE DOUBLE FOR YOUR STARS Simulation of automation systems in control realtime

Transcription

1 virtuos THE DOUBLE FOR YOUR STARS Simulation of automation systems in control realtime

2 SIMULATION-BASED ENGINEERING AND VIRTUAL COMMISSIONING IN CONTROL REALTIME Fast processes in the fields of machine/production plant and robot technology pose ever increasing demands on the simulation of automation systems, if the simulation of automation systems is meant to replicate the behavior of a real machine without restrictions. ISG-virtuos enables: simulation of machines, production plants and robots in control realtime realistic test and commissioning situations without disposing of control functions (PLC, MC, RC, CNC) direct transfer of all virtual test results onto the real systems as well as 100 % reproducibility connection of real controls on the simulation via original fieldbuses (addressing included) or alternatively via standardized integration interfaces mobile, cost-efficient and fast application on standard PC technology, optionally also for offline simulation The integrated use as digital twin across the whole value added cycle offers great optimization potential for control and drive producers and machine and production plant producers as well as their customers. Do you have questions or special requirements? Do not hesitate to contact us!

3 ISG-VIRTUOS THE ENGINEERING PLATFORM Real control (CNC, MC, PLC, RC) * Beckhoff * Bosch * B&R * Fanuc * Heidenhain * NUM * Rockwell * Siemens Real fieldbus * CANopen * EtherCAT * Ethernet IP * PROFIBUS * PROFINET

4 Planning and programming tools Planning and layout * ISG CNC.sim * IFF Vincent * CENIT FastSuite *... Offline programming tools * KUKA office lite * FANUC Roboguide * ABB RobotStudio * EKS RobSim *... Standard interfaces (UDP, OPC TCP/IP) Virtual commissioning Engineering tools Integration platform virtuos * 3D visualization * Modelling * Test panels * Realtime solver Module library SDK C++

5 virtuos FIELDS OF APPLICATION Optimization of engineering processes mechatronical engineering processes systems engineering virtual production plant/digital twin as integrated platform application already during concept phase and customer acquisition from the beginning solutions consider disturbance situations solutions consider disturbance situations from the very beginning Transportation systems and material flow including machining processes demanding material flow settings conveyor-based and guided transportation systems material handling in process (decollating, isolating, assembling) material removal simulation in process stations in-process-testers and pick-and-place applications

6 Assembly systems and automation cells realization of complex automation settings material flow including conveying elements robot systems test of demanding disturbance settings generation of improved acceptance criteria Machine tools and machining centers direct connection of diverse CNC controls user-defined axial kinematics and handling settings tool changer and work piece management cycle time optimization removal simulation and collision control Research and teaching set-up of research laboratories clear presentation of complex issues risk-free and cost-efficient test of alternative solutions mixed operation of virtual and real components gain of experience in control, simulation and fieldbus technology FIELDS OF APPLICATION

7 SYSTEM PROPERTIES Hardware-in-the-loop simulation in control realtime (1 ms) direct connection of CNC, MC, PLC and RC via fieldbuses time-deterministic simulation response (1 ms) deterministic behavior for factory acceptance tests (FAT) simultaneous operation of various fieldbuses including safety on one simulation model 3D-Visualization data import CATIA, Inventor, ProEngineer, NX, SolidWorks, Solid Edge, Parasolid, STEP, IGES, JT, VAD-FS, ASIC and VRML robot libraries and customer-specific modules material removal simulation and collision detection generation of production plant layouts from the model description

8 Modelling Submodell vast module libraries logic, control systems, drives, material flow, robots, fluid, tool handling, tool measuring etc. submodel technology for customer-specific module libraries I/O-wizard for the fieldbus connection Test panels controls for displays, buttons, switches etc. scope functionality for displaying process data in realtime tracking/recording of relevant signals and process factors generation of.csv data sheets for further analyses realization of disturbance settings / analysis functions Software Development Kit (SDK C++) customer-specific modules also for realtime applications smooth integration into the ISG-virtuos runtime environment open automation platform fast orientation thanks to developer s guide access to all process factors (read and write) SYSTEM PROPERTIES

9 STEPS OF SIMULATION-BASED ENGINEERING Client Requirements System engineering Processes Functions Disturbance settings Software engineering/commissioning Service Mechanics virtuos Virtual production plant/machine Electrical engineering Supply/ Mounting Real production plant/ machine Delivery Ramp-up FAT Simulation-based engineering enables different departments to work on the virtual system simultaneously.

10 Concept and development Product and performance optimization Service Commissioning Production monitoring Simulation-based engineering enables the engineering platform s integrated use as digital twin across the entire value-added cycle. STEPS OF SIMULATION-BASED ENGINEERING

11 REFERENCES The only answer to long changeover times is a production plant technology that can be established in short time and that can easily handle variant diversity and small lot sizes. At HEITEC we rely on the virtual machine and commissioning with the simulation system ISG-virtuos which has it both: production plant and machine simulation as well as 3D visualization in realtime. Harald Preiml, Managing board, HEITEC AG As an important part of E-PASS (Eisenmann PLC Application Software Standard), our internal engineering process for plc software, we use ISG-virtuos for virtual commissioning in order to test our system software. We are thus able to very quickly provide high standard client solutions. Thomas Kirn, Senior Manager Electrical Engineering Software, Eisenmann Anlagenbau GmbH & Co. KG In companies of the Gleason-Pfauter group the virtual commissioning of machines and automation systems is effected with ISG-virtuos. As a general rule, the simulation of new machine configurations can be configured within 3 days. As such, even complex automation solutions can be flexibly projected and be entirely tested via the simulation model before their production. Gerhard Krebser, Head of Engineering, Gleason-Pfauter Maschinenfabrik GmbH

12 We are positive about ISG-virtuos concept of simulation-based engineering. We are for example now able to already during the development phase set fixed data which we in the further process only need to adjust. Furthermore, thanks to the modular system, the always re-useable modules and the great variety of test functions, we were able to decisively simplify and accelerate many of our processes especially the commissioning of our production plants. Ludwig Albrecht, Basic R&D, HOMAG Group AG We look forward to hearing from you! Dipl.-Ing. Ulrich Eger Division Manager Authorized Representative Dr.-Ing. Christian Daniel Business Manager Simulation Technology, Consulting REFERENCES AND CONTACT

13 OUR CLIENTS REPORT 80% 20% REDUCED COMMISSIONING TIMES REDUCED PRODUCT DEVELOPMENT COSTS AND TIMES 30% REDUCED PROJECT COSTS 10% OPTIMIZED PRODUCTION PLANT PERFORMANCE

14 ISG Industrielle Steuerungstechnik GmbH Rosenbergstraße 28 D Stuttgart Tel.: Fax: