Presentation date: Presenter Name: Ralf Stetter Company Name: A+B Solutions GmbH Contact Information:

Transcription

1 Presentation date: Presenter Name: Ralf Stetter Company Name: A+B Solutions GmbH Contact Information: Room name: Estrel Hall C5+6 Presentation Title: Using Teamcenter for Part Manufacturing in a competitive environment

2 Using Teamcenter for Part Manufacturing in a competitive environment Ralf Stetter Managing Director A+B Solutions GmbH

3 Challenges Page 3

4 Page 4

5 Ideal World Part model preparation Tooling and fixture design CAM DNC Shop floor program validation CNC / Robots Part Manufacturing Data- / Resource- & Process-Management CMM programming Process planning Resource Libraries Shop floor data access Resource Management CMM inspection execution Planning Production Page 5

6 Information Flow Across the Entire Enterprise Product engineering Manufacturing engineering Production Operation Silos with Disconnected Systems Page 6

7 Part Manufacturing Solutions - The challenge: Disconnected systems Do we use right part revision? Fixture Design CAM - NC programming Different databases! Order Management IDC report estimates that information workers spend 13 hours a week with CAD information gathering and analysis. DNC An enterprise employing 1,000 knowledge workers wastes at least $2.5 Quality Measurement to $3.5 Stage Model million per year searching Process for nonexistent information, failing to find Planning existing information, Resource validating Work the Instructions information or recreating information Management that can t be found. Separate niche applications! Wrong NC File! Which machine tool is this for? Where is the tool? Tool Management CNC Controller Machine Tool Is this the right and released Work instruction? Page 7

8 Lack of Integration: The consequences At the point of production: Quality escapes at the shop floor Late changes consume time and cost: up to hours per change Product introduction is delayed & delivery target dates missed Page 8

9 Challenges of Data Volume The data volume for the production can be a hundred times the development Product Assembly Produkt Produkt Produkt Revision/Effectivity Documentation Visualization Drawing CAD File Revision/Effectivity Documentation Visualization Drawing CAD File Revision/Effectivity Documentation Visualization Drawing CAD File NC process NC process NC process Production Engineering Revision/Effectivity NC progra m NC progra m NC progra m Gages Gages Gages Fixtures Fixtures Fixtures Product Assembly Tooling Tooling Tooling uct Capacity Capacity Machines Machines Prod Facilities Facilities Prod uct Facilities Machines Prod uct Capacity Inspection Inspection Inspection Assy sequence Assy sequence Assy sequence Detail activities Detail activities Detail activities Documentation Visualization Drawing CAD File Resources Resources Revision/Effectivity Documentation Visualization Drawing CAD File Resources Revision/Effectivity Documentation Facilities Facilities Facilities Assembly Planning 100 components can easily generate production data Visualization Drawing CAD File Visualization Visualization Visualization Machine sim Machine sim Machine sim Ergonomics Ergonomics Ergonomics Line balance Line balance Line balance Process sim Process sim Process sim Reports Reports Reports Documents Documents Documents MES MES MES Knowledge Knowledge Knowledge Improvement Improvement Improvement Instructions Instructions Instructions Quality Planning Planning Planning Visualization Visualization Visualization Validation Validation Validation Root Cause Root Cause Root Cause Page 9

10 Current Situation Page 10

11 Real Life Manufacturing Engineering NC- Programming Shop Floor Engineering MultiCAD NX I-deas Solid Edge Resource Management CATIA Pro/E AutoCAD SolidWorks Mentor (PCB) PDM/PLM ERP MS Office Separate Database Folder Files Machine Folders Files Page 11

12 Conclusion Redundant Data Unsafe Processes Defective Big risk of waste production Liability / Compliance High organizational effort Time consuming Knowledge in individuals Page 12

13 Projects Page 13

14 KMWE Page 14

15 KMWE Company overview Objectives Supplier to aerospace, machinery and medical industries 86 Million revenue, 550 employees Reduce lead time Improve data management Regulatory compliance Page 15

16 Facts Overall parts to manage Low volume high complexity Focused on manufacturing 8000 different products a year 15% of new parts every year 20% of changes Average 3 NC programs per part Over 64 Tooling machines Several worldwide production locations Need to manage traceability (personalized processes) Page 16

17 Prior Situation Manufacturing Engineering NC- Programming Project Engineering NX MultiCAD I-deas Solid Edge Resource Management Shop Floor CATIA Pro/E AutoCAD SolidWorks Mentor (PCB) Sharepoint Sharepoint MS Office TDM Systems Folder Files Machine Folders Files Page 17

18 Prior Situation File and folder based data management Manual activities like copy and paste for releasing/unlreleasing and archiving data Manual workflows Status by s Highly paper based shop floor documentation Redundant data Lot of different systems who create their own data Page 18

19 Challenges High risk of using the wrong data Time consuming processes Workflows based on experiences and people No real change management for manufacturing Processes not enforced No traceability (who, when, where, why, what, ) Rely on a mixture of media ( , paper, files, folder names.) Unmanaged change requests from shop floor Different data locations Page 19

20 Challenges Hard to find the right data (based on user experiences) Low flexibility No control for concurrent engineering and manufacturing No management of multiple sites Folder DNC Page 20

21 Solution One single source of data and process management Automated processes (workflows) Revision and access control Manage data dependencies Manage customer projects Integrate data from customer Manage CAM processes and data from EdgeCAM and NX CAM Manage Vericut data Manage CMM data Manage manufacturing work packages (NC programs, SFD, tooling data, TBD,.) Page 21

22 Solution Map Project Management Part model preparation Tooling and fixture design CAM DNC Shop floor program validation CNC Teamcenter Project, Cost, Data & process management Tool/Product Cost Calculation CAQ Process planning Tool libraries Shop floor data access Tool management CMM inspection execution Planning Production Page 22

23 Aerospace Customer Page 23

24 Actual Process and Solution Landscape Catia tool DB Excel Catia tool DB Catalog NC Programming process Campost tool DB Excel Campost tool DB Csv Vericut tool DB (TLS files in XML format) MRL? 1. User creates the NC program in Catia and save the CATProcess file. 2. User runs CCV which 1. Run Catia and create APT file 2. Run Campost and create NC file 3. Run Vericur script and create Vericut tool file and CVProject template file 4. Start CATV 3. User run CATV which creates model files and start Vericut Catia Catia batch Campost Vericut script CATV CCV Batch execution CATProcess Design Fixture Stock (CATPart files) APT file Simulation OK? Yes NC file Vericut tools (TLS file) VCProject template Vericut toolfile Vericut machine VCProject Vericut toolfile Vericut machine NC file Design model Fixture model Stock model VERICUT Design Fixture Stock (STL files) DNCADM NC file DNC NC file NC Machine Björn Olsson Page 24

25 Teamcenter Part Manufacturing Optional - Single Source Manufacturing Landscape ready to connect Tools CATIA CAM CATIA TC Interface CATProcess Catia Batch File APT File Tools APT File ICAM CAM-Post NC-Program Shop Floor Integration (SFC) NC-Workpackages VERICUT Tools APT File NC-Program Vericut Project File Simulation File Teamcenter Data and process Teamcenter management Manufacturing Data-/Resource- & Process-Management Manufacturing Resource Library Tool master data Technology data Tool classification Shopfloor Machines DNC Optimized NC-Programs... NC-Programs Work instructions Setup instructions Tooling Sheets / Tool Presetter Data Shop Docs Vericut Simulation etc. Page 25

26 Step 1 CATIA CAM Integration Create Manufacturing Operation in TC Create/Use Tools in MRL Select required tools for Manufacturing Step in MRL and add to Shopping Card Save of Shopping Card Automatic creation of shopping card tools over mapping solution as CATIA Tool Catalog CAM programming with tool catalog and other resources Management of CATIA output files and reference of used tools in TC Manufacturing Operation Step MRL TC CatProcessCATIA 1) Add 3D Model Tool from TC/MRL 2) Add Tool from Catalog Page 26

27 MRL 2 Catia Classified Tool Assembly and - Component Items Tool Component contains NX and Catia Dataset Tool Assembly contains NX and Catia Dataset, BOM View Master is Catia Catia Models contains all relevant CAM attributes eg Cut / No Cut geometry definition Coordinate Systems Page 27

28 Search Tools in MRL ad to card Page 28

29 Step 2 CAM-Post Based on the referenced used tools in the TC Manufacturing Operation automatic creation of tool list for CAM-Post over mapping solution Start of CAM-Post with tool list and APT file input Management of CAM-Post output (NC-Program) in TC Manufacturing Operation Step ICAM CAM-Post Page 29

30 Step 3 VERICUT Creation an management of Vericut Projects in TC Usage of referenced tools from TC Manufacturing Operation Step Output of Vericut Project file with mapped tooling list and start of Vericut simulation and verification Input Management of Vericut simulation file in TC Manufacturing Opartion Step for later usage in Shop Floor VERICUT First Vericut Teamcenter Interface still released (V8.1) from CGTech (visit their booth in the partners hall) Page 30

31 Solution for Competitive Integration Page 31

32 Teamcenter as Integration Platform for 3 rd party Manufacturing Solutions CAM Integrator Integration of 3 rd party CAM solutions in Teamcenter such as UNC, OPUS, Exapt, MasterCAM, SurfCAM, EdgeCAM, WorkNC, Powermill, Hypermill, Vericut.. Connection platform for shop floor solutions like: Flexible Manufacturing Systems (Soflex, Fastems) PCDMIS (Hexagon Metrology, Zeiss,..) Job Shop Management (Siemens) Simatic IT MES for Part Production (Siemens) Presetter Solutions (Zoller,.) Ask us if you have requirements to integrate other manufacturing solutions to get data from Teamcenter! Page 32

33 Integrating 3 rd party CAM Software Scalable 3 rd party Integration 3rd party CAM Teamcenter CAM Data Mgt 3rd Party CAM Data Management in Teamcenter NC Data Mgt Shop Floor Connect DNC 3rd party CAM 3rd Party CAM access to Teamcenter MRL MRL to 3rd party CAM Tool Data Mapping Tool Mgt Manufacturing Resource Library (MRL) Shop Floor Integrate Resource Mgt 3rd Party Data Management Integrates 3 rd party Software to Teamcenter Manages foreign Source File in Teamcenter Managing 3 rd party Data inside Teamcenter using same data model as NX CAM integration Store CAM Output (NC Programs, Tool list, Shop Doc into MENC Item) 3rd Party access to MRL Push Tools from Teamcenter MRL to 3 rd party software Build / upload tool list (as BOM) to TC (MENCMachining Item) for Shop Floor usage SFI RM Both licenses can be used individual or in combination Page 33

34 3rd Party CAM Data Management in Teamcenter You can Integrate data from a 3rd party CAM / Manufacturing System thru a configurable interface into standard Teamcenter data model (MENCMachining Operation/ Item standard Manufacturing Work Package). Creates Operations, Revisions, Activities and Attachments Integrate data from a 3rd party Simulation System Use the Teamcenter Manufacturing Resource Library Support of the Teamcenter functions like New or Revise for new creation of a MENC Machining item structure or Add to attach new datasets to existing MENC Machining Item Legacy data import (mass data import) Reads the existing data information from the header of NC program, file name, folder structure and even other sources like Excel to create the MENCMachining item structure Shop Floor Connect DNC Integration (add-on Module) Data from external system in Teamcenter can also be viewed and the NC / CMM programs can be down- and uploaded to the NC / CMM machines via Shop Floor Connect Page 34

35 Teamcenter Manufacturing integrations we are working on Autodesk Powermill (Delcam) Tebis NCSIMUL Machine Vericut Hexagon Zeiss Soflex Page 35

36 Teamcenter for Part Manufacturing The Ideal World Part model preparation Tooling and fixture design CAM DNC Shop floor program validation CNC / Robots Teamcenter Data- / Resource- & Process-Management Solution CMM programming Process planning Resource Libraries Shop floor data access Resource Management CMM inspection execution Planning Production Page 36

37 Thank You! Questions? A+B Solutions GmbH Lorcher Str. 141/ Schwaebisch Gmuend Germany Tel.: / Fax: / Info@AplusB-Solutions.com Page 37

38 October 2017