2. DMG MORI Software Solutions and the Porsche Motorsport CNC Competence Center. 3. Software Solutions with MAPPs

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2 Agenda 1. CELOS Facts and Figures 2. DMG MORI Software Solutions and the Porsche Motorsport CNC Competence Center 3. Software Solutions with MAPPs 4. Machine 4.0 Cooperation project with our premium partner Schaeffler 2

3 Why do customers buy CELOS? Why should customers buy CELOS? Why do we have pure Siemens Machines? 3

4 CELOS Vision consistency with CELOS data management modularity CELOS PC Version and CELOS APPs transparency See what happens - when it happens adaptivity CELOS the platform solution for all industry 4.0 software products efficiency CELOS enhances productivity of our customers 4

5 Agenda 1. CELOS Facts and Figures 5

6 [WERT] CELOS Market Situation CELOS / Potential 2016 AG-Machines * 2016* ,070 ECOLINE 786 ** 2,634 CELOS Potential Premium 1,035 1, , ** 3,231 3,231 1, MIS OI HEIDENHAIN SIEMENS Potential CELOS OTHER CELOS ECOLINE CELOS Potential Premium MIS Plan 2016 (-2) Potential CELOS Target CELOS *OI AG Machines // Source: MIS /OI AC 15 / Plan 16 (-2) Mr. Koralewski **not CELOS capable Premium 6

7 CELOS Machine availability Not CELOS Compatible per Product Line (in pcs.) AC 2015 Plan 2016 (-2) Explanation DMU Finalisation of CELOS Roll-out in 06/2016 DMU monoblock 5 DMU evo 3 duoblock Finalisation of CELOS Roll-out in 06/2016 Portal Finalisation of CELOS Roll-out in 06/2016 DMC / DMC V 13 DMC H No CELOS Roll-out planed for DMC 60 H and DMC 80 H HSC CELOS optional availabel on demand NHX 9 35 No CELOS Roll-out planed Milling TOTAL CTX 3 CTX TC 37 CTV No CELOS Roll-out planed for CTV 160 / 250 / 315 MSL 3 SPRINT No CELOS Roll-out planed GMC / GM Phase out (Siemens Powerline) NTX 10 All premium machines are CELOS compatible in 2016!* Turning TOTAL ULTRASONIC No CELOS Roll-out planed for ULTRASONIC 10 LASERTEC No CELOS Roll-out planed for LASERTEC 40 / 45 / 130 Advanced Technology TOTAL TOTAL *Exceptions: DMC 60 H, DMC 80 H, CTV 160 / 250 / 315, ULTRASONIC 10, LASERTEC 40 / 45 / 130 7

8 CELOS Hotline Use For any questions belonging to CELOS or the different app possibilities. CELOS-Experts (Mr. Beller) could be contacted free of charge from 8 a.m. to 6 p.m. or via e- Mail celos@dmgmori.com. Development of two qualified, additional Hotline employees planned. Call us we are glad to help you 8

9 CELOS Individual judgement of CELOS-APPs Tech Calculator Machine Check Control Documents Status Monitor Netservice Job Assistant Job Manager Organizer Settings Energy Saving CAD-CAM View not attractive at all prospective existing very attractive Source: CELOS study 2015, from Professor Voeth&Partner 9

10 CELOS V2-Highlights Job Scheduler Production planning for all machines Tool Handling Shorter tooling times through assessments of the machine configuration for subsequent orders Service Agent Improves machine availability with an intelligent maintenance system Additionally 50 new Features in CELOS Version 2 Messenger Always be informed about the progress in your production 10

11 CELOS the Update to increase productivity Old CELOS Version 1 Order machine - specific ASM Order Local Service Spare - part Order New DMG MORI Spare Parts Delivery Update-Kit Local Service install CELOS Version 2 11

12 CELOS Installation with local Service entities Possibility 1 Installation via Netservice with the customer for free Contact: Mr. Klotz, Lucas (Pfronten) Mr. Brandt, Maximilian (Bielefeld) Mr. Reinicke, Immo (Seebach) Possibility 2 Installation by service engineer locally: Service Price

13 CELOS Version 3 - Highlights Overview NC Program Comparison Optimizes Tracking of Changes New Formats Word, Excel, IGES, STEP increases the integration capabilities for job data Planning of Set-up times increases process planning abilities Intuitive Loading of the tool magazine accelerates the tooling process Pallet Changer Maximum productivity through automated pallet management Feedback Function for documenting production interrupts CELOS-Job-based Paletten Handling (APP Pallet Changer) CDM Database (CELOS Data Management) CDM-based ERP interface Software Development Kit Spindle Performance Diagram for maximized exploitation of the available spindle power Navigation Support allows for quick switching between APPs for Partner APPs Energy Monitoring & Analysis for optimizing the production Commenting Function for enhancing existing documents Cross-Machine Communication for sending notes between CELOS machines and PCs Quick Launch Bar eases the direct navigation between APPs and Control 13

14 CELOS Version 3-Highlight example Pallet Changer APP Pallet Changer APP automatic management and handling of Pallets. Allocation of fixtures and NC-Programs to one Pallet. Highlights and advantages Less time delay in levelling because of Pre Job preparation. Error free prioritize, levelling and monitoring of Products. CELOS Version 3 includes 50 new functions and feature improvements. CELOS Version 3 available from April 2016! Target : Improvement of existing APPs to increase productivity with CELOS. 14

15 Workflow CELOS integration in the digital Company CELOS Data Exchange Interface. Open for all Systems. CDM Interface CDM-interface CELOS Data Management. Must be modified for every customer. CELOS PC Version CELOS Database CDM ZENTRAL Other PPS MES BDE Etc Master control station ERP Enterprise-Resource-Planning systems 15

16 Workflow CELOS integration-example Oerlikon Barmag CDM Interface Middleware Bundle information in one CELOS Job. PDM System Master control station others 16

17 2. DMG MORI Software Solutions and the Porsche Motorsport CNC Competence Center 17

18 Porsche Motorsports CNC Competence Center and CELOS Beyond existing limitation Base of DMG MORI/ Porsche cooperation Zero mistake production Difficult and special Material Need of short running times Combination of excellence from both partners Experience of machining and Software in Production in one Brand, as well as the requirements for high complex parts in motor sport result in the alliance for digital manufacturing. 18

19 Porsche motor sports Competence Center and CELOS Visible innovation 1. Milling/turning center 2. Quality control 3. NC-Programming 4. Tool-/ Material-storage 5. Pre-adjustment tool 19

20 Overview DMG MORI / Porsche Workflow with applied Software Solutions CAD NC-Code Simulation Process Planning Work control Machining Logo to highlight process steps not a CELOS application For all kind of Production challenges, DMG MORI provides network-solutions in the context of Industrie 4.0 During work After work Manufacturing on a Machine

21 CAD- DMG MORI Process chain CAD Importe of diverse formats possible automatic detection of feature generate 3D Model Cooperation with premium partner NX CAD CAM CAD CAM System with wide range of functionality, from simple NC programming to high-speed and multi-axis machining, to address many tasks with one system. Highlights and advantages Certified post-processor balanced on the customer machine. VMDE-Interface for transfer all information from CAM to simulation area. send 3D Model Logo to highlight process steps not a CELOS application 21

22 NC-Code- DMG MORI Programmer 3D Turning NC-Code generated NC Code no 1:1 simulation DMG MORI Programmer 3D Turning CAM System plus Simulation a programming and simulation tool especially for turning machines. Reduce programming error-related collisions and prepare structure templates. Highlights and advantages Special structure programming logic to use the fully potential of multi channel machine. 50 % faster setup, because of proved tool paths. Inspection in advance via the 3D simulated work area. generate NC Code Logo to highlight process steps not a CELOS application 22

23 NC-Code and Simulation- DMG MORI Virtual Machine NC-Code Simulation Post processed NC-Code will be simulate with origin machine task 100% simulated NC Code DMG MORI Virtual Machine the customer machine specific 1:1 simulation The DMG MORI Virtual Machine including the complete machine geometry and kinematics as well as the actual control unit. The 1 : 1 machine simulation, of the real machine on the PC. Highlights and advantages Workspace monitoring 100% virtual collision control. Original handling of the real machining. Programming during the machine is running. Logo to highlight process steps not a CELOS application 23

24 Orientation in the Workflow with applied Software Solutions CAD NC-Code Simulation Process Planning Work control Machining Out of the workflow NC-Code 3D Model External Accompanying card Delivery Date Drawing 3D Model Material Quality checks etc. 24

25 Process Planning Advantages with the CELOS - APPs Process Planning In the Job Manager Porsche filled in all digital content for their Parts All content for processing being created and configured in a Job Delivery Date/ Drawing/ 3D Model /NC-Code /Tool-list Highlights and advantages All production information together in the CELOS. paperless production. Porsche organise the machine capacity with the Job Scheduler Jobs being scheduled after their priority Assign and transfer the jobs to the machines/optimize the utilization of production/improve punctuality through better productivity. Highlights and advantages Direct-planning in the Production. see timeline of the scheduled orders. 25

26 Process Planning Advantages with the CELOS - APPs Process Planning Calculate paperless production data, feed rate, cutting speed and fitting rates Add for the paperless calculation directly on the machine Highlights and advantages Free of charge all fitting information. Fast calculation with the integrated process specific-operations. Technical cutting-data for materials. 26

27 Work control Advantages with the CELOS - APPs Work control Digital information being used to guide the worker All contents of the Job Manager being displayed in the Job Assistant Menu-guided set-up/ Faster set-up processes. Reliable error prevention Instructions with acceptance function. Highlights and advantages Safety check for set-up. paperless production. The worker see the Tool Management of his machine Check the Tool-Loading list with all necessary tools See which tool are loaded in the machine and compare differences on one view. Highlights and advantages Easier comparison of variance. 27

28 Machining-During work Advantages with the CELOS - APPs Machining DMG Technology Cycles helps to easier manufacturing Experience of application development bundled in cycles based on DIN-programming Gear hobbing/ Off-centre machining/ Interpolation turning etc display Highlights and advantages Use the Full potential of your Spindles for cutting Situations without damage. Avoid damage during processing automatically no human intervention. gather condition Data for example: Machine Protection Control - MPC Quick shutdown and process control. Monitoring-by teach function Process control Machine protection-through fast shut-off Data logging 28

29 Orientation in the Workflow with applied Software Solutions CAD NC-Code Simulation Process Planning Work control Machining Complete Jobs During work Machine Date After work condition Data 29

30 Machining-After work DMG MORI Service Agent Machining Machine specific maintenance operations being shown to the worker digital-info-content Reminder for maintenance and Service Jobs display Automatic triggering of upcoming maintenance and service activities. Advance notice of maintenance work for worn parts. Detailed activity lists, detailed instructions and wear parts selection. Highlights and advantages Projectable maintenance reduce machine down time. Information of spare parts, reduce time for the order replacements. Machine specific maintenance instructions, with CELOS only the depending machines will be triggered. 30

31 Machining-After work DMG MORI Messenger Machining easy measurement and visibility of fabrication data Production progress information Constant online monitoring of your machines. Higher output with less downtime. Web application for all common smartphones. Highlights and advantages Save time in concentrate all production data of all machine in real-time. Create process management overviews for different time periods and machine groups, with one tool an no additional costs. Direct input from different machine in CELOS PC Version. 31

32 Workflow CELOS a Production planning control center Porsche-CNC Competence Center integrates the CELOS PC Version for planning and organizing the variety of Parts. CELOS PC Version. CELOS database CDM ZENTRAL Two ways, with CELOS PC Version or stand alone CELOS on the Machine. 32

33 Agenda 3. Software Solutions with MAPPs 33

34 MAPPS Overview-Future technology Upper Panel-MAPPSV The 6-window display provides easy access to a variety of information at the same time. The screen combinations can be freely customized. 34 DMG MORI CO., LTD., Hisayoshi Morita / Takashi Yamamoto

35 MAPPS Overview-Future technology Lower Panel- Operation Panel Only necessary buttons are displayed depending on selected scene. (AUTO, JOG/ZRN, ). This panel improves the safety of machine operations. 35 DMG MORI CO., LTD., Hisayoshi Morita / Takashi Yamamoto

36 MAPPS Background 1. Provides Unified U/I Users can operate FANUC machines and Mitsubishi machines in the same way. 2. Developed for More Than 15 Years We have a lot of knowledge and know-how, and continuously improve functions based on customer s feedbacks. 3. Platform for DMG MORI Own New Technology MAPPS is a platform for advanced functions MAPPS MAPPSII MAPPSIII MAPPSIV MAPPSV 13,235 units 9,927 units 18,901 units 26,178 units 2,711 units 36 DMG MORI CO., LTD., Hisayoshi Morita / Takashi Yamamoto

37 MAPPS Featured Functions Operation Support Program Safety improvement Energy Saving 1. Multi Counter 1. Edited Line Highlight 1. 3D Interference Check 1. Reduces Energy Easily manages the number Easily see if a line is edited or Collision avoidance based on Consumption for Each of completed parts. not. 3D models. Component. 2. Trouble Shooting 2. Colored Programs (Mill-Turn, 5-Axis MC) 2. Reduces Cycle Times Helps users edit programs. 2. Restart Guard 37 DMG MORI CO., LTD., Hisayoshi Morita / Takashi Yamamoto

38 Agenda 1.4. Machine 4.0 Cooperation project with our premium partner Schaeffler 38

39 Machine 4.0 Cooperation Project Schaeffler 39 Industry 4.0 Deckel Maho Pfronten, Kettemer Rolf, 26/1/2016

40 Machine 4.0 Cooperation Project Schaeffler 40 Industry 4.0 Deckel Maho Pfronten, Kettemer Rolf, 26/1/2016

41 Machine 4.0 (Cooperation project Schaeffler) Presentation at the EMO 41 Industry 4.0 Deckel Maho Pfronten, Kettemer Rolf, 26/1/2016

42 o o o o o Condition Analyzer Interface between Cloud and data from machine Central storage of all data conditions during the process and operating of the machine User depending access rights for information and reports Visual supported condition diagnosis at different levels My Machine All Machines All Factories Process and error analysis (customer and service) o o o o o o o o Advantages Costumer Raising machine availability Condition Monitoring Machine load history Process analysis and optimization Reduction the product development time Better understanding of maching treatments for customers Automated support in service range (clash analysis, process analysis) Recognition of new business fields Data based added value 42 Industry 4.0 Deckel Maho Pfronten, Kettemer Rolf, 26/1/2016

43 Machine 4.0 (Derived products) Stage of completion to networking 1 My Machine 2 All Machines PC Mobile Devices 3 All Factories Cloud CELOS Machine server Company server Werk 1 Company server Werk 2 43 Industry 4.0 Deckel Maho Pfronten, Kettemer Rolf, 26/1/2016

44 Thank you for your Attention 44

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