Intelligent manufacturing practice of COSMOPlat cloud platform

Transcription

1 Intelligent manufacturing practice of COSMOPlat cloud platform

2 COSMOPlat cloud platform COSMOPlat is the first industrial Internet platform with Chinese independent intellectual property rights in the world,and also is to introduce users' whole process participation experience companies 企业 大数据服务 知识智慧服务 Community ecology 社群生态 Zero distance 零距离 互联工厂服务 COSMOPlat 工业新生态 共享集约服务 资源 共享集约服务 Resources 硬件资源供应商资源软件资源服务资源

3 COSMOPlat cloud platform Three major features of the COSMOPlat platform COSMOPlat Create a user lifetime value 全周期 1 USER 全流程 2 Seven node Zero distance establish connectivity Mass customization model Subverting the traditional industrial system 全生态 3 The world's resources To create a win-win situation

4 COSMOPlat cloud platform COSMOPlat platform - enabling global enterprise transformation and upgrading Industry Home appliance Consumer electronic Household clothing Hardware resources Customer Haier best practices DIY 交互 365RRS 众卡卡创券 HOPE券 HDY 汇 365RRS 众创汇 IM HOPE HOPE 海达源 RRS 海达源 IM IM APS SCRM APS WMS CEI 设计采购制造物流营销服务 WMS LIMS LIMS 其他行业最佳实践 End Users Software resources 核心价值模块技术基础模块基础设施服务

5 Interconnected Factory 3 external interconnections Factory interact User Factory interact Smart appliance Factory interact Resources 3 internal interconnections user engagement Cloud platform 1 Connect factory connect user Smart appliance 2 Connect netcraft smart service machine interact machine machine interact material human interact machine iterative R&D digital marketing modular procurement smart supply chain 3 smart logistics Connect the whole process

6 Interconnected Factory Practice User experience: seamless, transparent, visual 众创定制用户交互 开放创新生产可视交付可视 高精度 : 小数据 攸关方设计资源 模块商 COSMOPlat 网器智能设备 物流商设备商 使用体验 高效率 : 流数据冰箱洗衣机家用空调柜式空调中央空调热水器 FPA 电机模具 高精度 高效率 achievement Direct delivery rate 71% CCC -10 天

7 Intelligent Manufacturing IT Solution Customization APS Intelligent Plan Intelligent quality Intelligent equipment Logistics synergy Precision operation Flow traceability Quality Error-proofing MES COSMOPlat Cloud Factory WMS Transparent inventory Material Flow IOT Production Visualization Intelligent Platform Laboratory equipment Equipment Interconnection Self-guide AGV Mold Interconnection

8 Technology Innovation Leading IT Technology Cloud+Edge Deployment Modular Configuration IOT

9 Microservices Architecture Front end development React+Redux webpack EMACScript6 SASS Back end development : Spring Boot Spring MVC Spring framework(ioc,aop) Dubbo MyBatis 技术组件 ( 推荐 ): Redis RabbitMQ Zookeeper MongoDB

10 One Architecture One Platform Front End Main-web User Permissions Resources Configuration Model MES-web WMS-web APS-web Service Public basic services MES - Business Services WMS - Business Services APS - Business Services Plan Service Logistics Service Equipment Service Inspection Service Management Service Product Service Public Application Services Strategy Service Work Service Event Service Energy Service User Permissions Resources Configuration Data Collection Model Data Storage User Permi ssions Public data Res Cfg Model MySQL MES Business Data WMS Business Data Cache Redis Files MongoDB + FastDFS

11 Cloud+Edge Cloud+Edge mode not only meet the factory's real-time data requirements, but also to achieve unified management of the group Cloud order device COSMOPlat Quality Process 1s 1 Management standardization, integration and unification Edge 100ms 2 Factory-side real-time and reliable Zhongde industrial Park Wuhan industrial Park Tianjin industrial Park Print Online Error proofing Rework Test Offline Print Online Error proofing Rework Test Offline Factory Factory Factory Factory Factory Factory. Print Online Error proofing Rework Test Offline 3 4 Integrated operation and maintenance, unified management and control Flexible deployment, high speed and stability

12 Digital Modelling System more flexible, reduce project cycle, and reduce development and implementation costs. Group Function Modelling 1 Flexible Function Factory Process Modelling Customized Interface Flexible Process Support group, Multi-plant management Business needs quickly achieved

13 Function Modelling Combination of public microservices and personalized microservices can produce more than 300 business functions Business function Assembly Scanning Microservices 1. Barcode verification 3. Business processing 5. Material binding 7. Order acquisition A.Material verification production on-line scanning Microservices 1 Barcode 3 Business 5 Material 7 Order A Material Production line verification processing binding acquisition verification dashboard 2 Product 4 Production 6 Workstation 8 Assembly C Barcode D Inspection status repair ( 96 ) dashboard error-proofing binding (142) report Public Microservices Personalized Business Microservices B

14 Process Modelling Through digital management, binding the work unit with quality, technology and other production factors Through the process engine, organize the work unit to meet the business requirements of the production line Work unit digitization configuration washing machine

15 Customized Interface UI and the backstage function is loose coupling Easy to config the interface Management Interface Loosely coupled design of operation interface and backstage function Statistics Interface

16 Equipment Connected Support 97 equipment protocols Support 6 network protocols Storage App MQTT CoAP XMPP REST Ethernet/4G/GPRS Local Network S PLC Fx PLC Serial/USB OPC DA/UA ModBus Equipment Transportation Consumption Tag information Manufacture Logistics delivery Energy Meter Material traceability

17 Business Innovations 添加标题产品名称 AI Lean Manufacturing Collaborative Production Event Driven Transparent 添加标题 Visualization 产品名称

18 AI AI Big Data consolidate digitization, explore intelligence Production Arrangement Intelligence Scheduling Quality Improving air conditioning abnormal noise inspect Improve the foaming quality Improve the Inner and outer barrel assembly Efficiency optimization LOB optimization BigData Platform logistics improving Intelligent factory logistics Optimization of distribution path Intelligent feedback Data Source IOT Production equipment Logistics equipment Intelligent appliances laboratory equipment Application System MES WMS LIMS ERP APS MPLM

19 Lean Manufacturing From coarse to fine Assy Plan Pre-process plan Material plan Process plan Equipment plan Human plan Plan Day Minute Execution Line Station Storage Reservoir area Location Scheduling level Line Machine Data collection Line Station Material transfer Line Station

20 Collaborative Production Whole Production Process Adsorption Forming Inventory Schedules Inventory Schedules Schedules Cabinet Door Inventory Inventory Schedules Schedules Final Assy Collaborative Center Computing engine Production Plan Process scheduling Information real time display

21 Event Driven Reach person in real time Event engine Real-time notification Closed off the difference Quality Production execution Andon Trigger Equipment Process Parameters Material inventory Real-time Data Real-time display Audible alarm Real-time reminder

22 Transparent Visualization Order progress and quality of the entire process of visual End User Production scheduling and progress Planner Warehouse Keeper Warehouse real-time operation monitoring Process real-time display Business real-time control Real time monitoring Abnormal treatment in time Production Manager Site Manager 透明 / 可视 Deliveryman Driver Material distribution visualization Vehicle booking and real-time scheduling Station dashboard Operator Supplier Material requirements planning and inventory real-time visibility

23 Visualization Implementation Big screen Station dashboard Mobile APP ihaier SMS/

24 COSMOPlat Leading:First batch of Light House advanced factories World ECONOMIC FORUM 2018 How do we build an ethical framework for the Fourth Industrial Revolution? 1 Haier: the only Chinese company selected 9 Companies nominated Companies participated

25 融合 协作 共赢共同把握工业互联网的历史机遇 THANKS!