Exchanging P&ID Data via the ISO15926/XMpLant Interface: Bayer AG Application Report

Transcription

1 Exchanging P&ID Data via the ISO15926/XMpLant Interface: Bayer AG Application Report Dr. J Kussi Steffen Wilke Reiner Meyer-Rössl Vice President Customer Success Manager WWSS ENI Sales Development Bayer Technology Services Autodesk Consulting Plant/O&G Lead Join us on Twitter: #AU2013

2 Class summary Having a diverse software landscape is common in a global chemical enterprise such as Bayer. There is a vital need to exchange plant data such as P&ID drawings between systems, but often a low-quality exchange has to be followed by time-consuming manual rework. The ISO initiative aims to define a global generic standard for exchanging plant data. The XMpLant schema provides a widely accepted format to adapt the current ISO standard for practical use. Autodesk AutoCAD P&ID is the first Autodesk program that supports bidirectional data exchange based on ISO 15926/XMpLant. We review the ISO15926 and the DEXPI initiative. We then provide a preview of the new AutoCAD P&ID XMpLant interface. Learn how Bayer, BASF, and others are working with Autodesk and other vendors to evolve the ISO standard. Using practical application examples from current projects within Bayer, we discuss how Bayer could streamline migration projects and internal P&ID data exchange using this technology.

3 Key learning objectives At the end of this class, you will know about: Exchange P&ID data via ISO15926 standard interface Implement exchange of AutoCAD P&ID drawings with other systems Describe practical experiences of Bayer AG in migrating P&ID data from PDS 2D to AutoCAD P&ID Identify the benefits of a close enterprise partnership between Bayer and Autodesk in accelerating business solutions

4 The Speakers A Short Introduction Dr. Jürgen Kussi Vice President, Bayer Technology Services Reiner Meyer-Rössl, Autodesk, WWSS ENI Sales Development Plant/O&G Lead Steffen Wilke Autodesk Consulting Project Manager and Customer Success Manager for Bayer

5 Plant Data Exchange Owner-Operator View and Challenges Exchange of Plant Data with ISO Productive Example: Intelligent P&ID Migration via XMpLant

6 Plant Data Exchange Owner-Operator View and Challenges Dr. Jürgen Kussi, Vice President, Bayer Technology Services

7 Plant Data Exchange The Owner-Operator View and Challenges

8 As of December 31, 2012 / Employees: June 30, 2013

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10 Plant Data Exchange The Owner-Operator View and Challenges

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14 Process Equipment Piping PCT CSA Tools Function Location ERP: Operational Excellence Asset Management

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16 Process EQP Piping PCT CSA P&ID (function)

17 Find & view

18 Plant Data Exchange The Owner-Operator View and Challenges

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20 Plant Data Exchange The Owner-Operator View and Challenges

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22 Exchange of Plant Data with ISO Reiner Meyer-Rössl WWSS ENI Sales Development Plant/O&G Lead

23 Exchanging Plant Data with ISO 15926

24 Process Plant Design Projects Complex and global with constant data exchange Multiple interfaces and communication paths Multiple languages and communication barriers

25 Different types of data

26 Media

27 Data standards in O&G Process Plant

28 How Information Exchange is Supposed to Work

29 How Information Exchange Actually Works

30 How ISO Handles Information Exchanges

31 Exchanging Plant Data with ISO 15926

32 DEXPI members Data EXchange in the Process Industry Autodesk Aveva Bentley Intergraph Siemens

33 DEXPI approach Bottom up Small and pragmatic steps 80% functionality is fine Working and learning group Public presentation of results Linked to other groups and organisations

34 DEXPI proof of concept ISO PAAT Congress, Fulda, Germany 2011

35 DEXPI proof of concept ISO PAAT Congress, Fulda, Germany 2011 Some equipment properties as ISO OWL format OK!

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37 DEXPI roadmap until 2015 main goals

38 Scope for data exchange - P&ID fragment

39 Technology Proteus / XMpLant schema to bridge the gap for P&IDs

40 Website DEXPI.org

41 DEXPI Validator 48

42 Formatted Report 49

43 Exchanging Plant Data with ISO 15926

44 Once upon a time...

45 The Basic Concepts of ISO 15926

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49 Exchanging Plant Data with ISO 15926

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51 How ISO15926 works: Modelling a heat exchanger

52 How ISO Works - Part 2 and Part 4

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55 How ISO Works - Part 7

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57 Heat Exchanger Modelling Specialization Decomposition

58 Heat Exchanger in the Sample PID Here: Shell and Tube Heat Exchanger

59 How ISO Works - Part 8 and Part 9

60 DEXPI.ORG - Sandbox published 69

61 Exchanging Plant Data with ISO 15926

62 DEXPI XMpLant Import File

63 DEXPI import video

64 AutoCAD P&ID imported properties

65 Intelligent P&ID Migration via XMpLant A productive project example

66 Bayer Pharma location switches to AutoCAD P&ID Large amount of active P&ID drawings Defined company and local drawing standards partly with legacy elements Fixed completion date early 2014 Minimal interruption of daily work No manual rework, productive configuration

67 Autodesk Consulting and EFlex Partnership Solution Approach Assessment and analysis during specification phase Build reusable, flexible migration framework Build reusable, P&ID configuration Aligned with and supporting company strategies Joint fine tuning till production readiness Training and best practice coaching during start-up

68 Under the hood as a partner Migration solutions from Autodesk Partner UNITEC Configurable advanced analysis and mapping Proprietary I/O interfaces with 3 rd party vendors Autodesk P&ID not output target

69 Converting intelligent data in a reusable way Aim: Graphical & Object Fidelity Challenges: Neutral description of data Mapping of custom vendor model to/from generic model Need to reference Rulebook RDL Benefit: Understandable Data

70 Under the hood P&ID Intelligent Migration Tool v1 2 staged migration via neutral XMpLant format High-fidelity intelligent migration Componentized & adaptable Accessible, neutral PID data description

71 Migration Results PDS AutoCAD P&ID

72 Migration Results PDS AutoCAD P&ID

73 Migration Results PDS AutoCAD P&ID

74 Migration Results Summary Created AutoCAD P&ID configuration Extending pre-configured Bayer Base Configuration Matching Bergkamen drawing standards Ability to migrate drawings production ready Build-in QA reports Minimal manual rework Application of ISO paradigms Neutral XMpLant format Mapping technology to/from neutral

75 What is coming? Complete and Implement 2D and 3D Standard DEXPI P&ID standard expected 2014 Productive exchange of data between vendor systems Migrate, Exchange and Upgrade Integrate process flow between professions

76 Reuse Consulting Solution Offer (Proposal)

77 Next Steps P&ID Data Integration via ISO 15926

78 Data Exchange Flow Integrate Systems Integrate workflows Integrate different professions Integrate Live Cycle Stages Control & Monitor

79 Summary

80 You should now know about: Bayer s and other owner/operators needs on CAE standardization The basics of ISO15926 DEXPI initiative and their idea of the use of ISO15926 Intelligent migration of P&ID drawings via XMpLant The vision and next steps towards plant data exchange

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