Table of Contents. 1 Introduction to E-Manufacturing systems 1

Transcription

1 Table of Contents 1 Introduction to E-Manufacturing systems Preface Why e-manufacturing? E-Manufacturing definition Background E-Manufacturing strategy E-manufacturing challenges E-Manufacturing benefits E-manufacturing and supply chain 18 2 History of business automation Introduction Evolution of measurement instrumentation Evolution of control systems Evolution of process visualization systems The evolution of accounting systems Evolution of computers Evolution of networks Evolution of the Internet Development of supply chain management (SCM) systems Evolution of Manufacturing Execution Systems (MES) 36 3 System hierarchies and components Introduction Programmable Logic Controllers (PLC s) Distributed Control System (DCS) Supervisory Control and Data Acquisition System (SCADA) DCS and SCADA/PLC comparison Hybrid Control Systems (HCS) Manufacturing Execution Systems (MES) 55

2 3.8 Enterprise Resource Planning systems (ERP) ERP & SCM relationship Supply Chain Management (SCM) Operation Management Systems (OMS) Collaborative Manufacturing Management Strategy (CMMS) 79 4 Business process design models, concepts and standards used in operations systems Introduction Theory of Constraints (TOC) The Supply Chain Operation Reference (SCOR) model The Ready, Execute, Process, Analyze, Co-ordinate (REPAC) model Industry standards Introduction to the IEC standard S88 batch control standard S95 Enterprise-control system integration standard Code of Federal Regulation (CFR) Title 21 part Six Sigma Business process and system modeling tools and packages Introduction Generic business modeling tools (BMT) IDEF Unified Modeling Language (UML) Computer Aided Software Engineering (CASE) tools ARIS Computer Aided Software Engineering (CASE) tools ARIS VISIO PFS suite 172

3 6 Enterprise planning and supply chain interaction Introduction Logistics planning and optimization E-fulfillment Business process optimization Procurement management Supplier Relationship Management (SRM) Customer relationship management Material returns management Product and plant knowledge management Introduction Plant life-cycle management Product life-cycle management Quality management Laboratory Information Management Systems (LIMS) Document management Enterprise content management Production capability management Introduction Labor management Management of environment, health and safety (EH&S) Equipment management Material storage and availability management Lean manufacturing Production scheduling, management and control Introduction Planning and scheduling concepts Finite Capacity Scheduling (FCS) 307

4 9.4 Dispatching production units Resource allocation Process management Production systems collaboration Production data collection and performance analysis Introduction Changing face of manufacturing strategies Performance analysis strategies Performance analysis systems Performance analysis concepts Outcome metrics Product tracking and genealogy Data collection/acquisition Project motivation and benefit quantification Introduction Project portfolio Project motivation Potential benefits Benefits derived from IT architecture components Benefit quantification Benefits and architectural levels Extended benefit analysis Benefits of an extended business case Benefit examples Measurement examples System integration models and concept Introduction The Gap between ERP and PMC ERP - MES integration MES within an enterprise data flow diagram 410

5 12.5 Integration architectures evolution Eight systems architecture alternatives Integration data identification Common communication protocol Product and vendor evaluation methodology Software vendor functional scope Software selection trends Product landscape Solution design assumptions Proposed approach Design revisit System functionality and architecture design Evaluation and selection teams Visits to reference sites Vendor survey form example Software project management Project management Development life-cycle Risk minimization Solution design requirements Software development life-cycle Software life-cycle components Control and instrumentation projects Project planning and control Critical chain project management Change management Organizational readiness Reason for change Strategies for change Requirements for effective change Change during system implementation 488

6 15.6 The 3 phases of change adoption Change checklist Conclusion Manufacturing future Establishing leadership Success dependencies 503 Appendix A 515 Appendix B 541 Appendix C 555 Appendix D 563