Somil Gupta. Business Development Digital Solutions Bosch Nordics

Transcription

1 Somil Gupta Business Development Digital Solutions Bosch Nordics 1

2 Factory Core Competencies of the Future for FOTF Future Customer Requirements Highest productivity Lot size 1 at large-scale conditions Global production networks Highly variable factories Massive technology change Reduced set up times & investments More variability & customizing New manufacturing technologies 2

3 Factory Core Competencies of the Future for FOTF Contradictory Demands High variability Low invest Low cost Complete automation Low set up time Short product lifecycle High productivity Full flexibility 3

4 Paradigm 1: Shift Towards Networked Production Linear Topology Network Topology Fixed Cap & TP Variable Cap. & TP Capacity Driven Demand Driven 4

5 1. Mass production w/ small lot size 1. Incoming order 2. Provision of equipment 3. Material flow & production Quantity: Delivery: pcs. 4 days Click

6 2. Mass production w/ large lot size 1. Incoming order 2. Capacity expansion 3. Material flow & production Quantity: Delivery: 500 pcs. 4 days 1000 pcs. 4 days Click 6

7 3. Customized production 1. Incoming order 2. Provision of equipment 3. Material flow & production Quantity: Delivery: 3 pcs. 2 days 1 pcs. 2 days Finish 7

8 All this is great, But where do we start? The FOUR CORE COMPETENCIES FOR FOTF 8

9 Connected Machines Message Data Point Statistic % Remote Monitoring Predictive Maintenance Remote Conf. Gateway Measurement Signals Parameters (Phy:) 9

10 Industry 4.0 in an International Production Network 11 Worldwide plant benchmarking based on MES Up to 25% productivity increase More than 26mio. units / year plants >5000 machines connected 10 DCSN/MKT-SLI 16/05/2018

11 Paradigm 2: Product Centred Layout & Process Design Layout & Process Design Event-based Operations Process Traceability Machine Conf. Dynamic Transport Demand-Centred Mfg. 11 Scheduling

12 Developing Digital Twin for Products & Components BOP/BOM Resource Requirements Demand Work Instructions Quality Processes Inventory 12

13 I4.0 Analytics & Execution Platform Visualize Operations Manage Data & Models Develop I4.0 Applications M/C & Process Conf. Configuration Applications Visualization & BI Analytics Cloud/Big Data 13

14 Industry 4.0 in an entire line example Homburg 30% People as key players stock reduction, no setup Up to 0.5mio savings year / line 10% output increase 14 DCSN/MKT-SLI 16/05/2018

15 Supervisory Intelligence Machine Configuration & Control Layout Modeling & Simulation Modelling & Analytics Automate Decisions Smart Automation Evaluate Strategies Make Recommendations Material Flow Optimization Quality Monitoring & Pred. Maintenance 15

16 Empowering People: Visualization and Decision Making Build Digital Competence Create New Strategies Simulate Scenarios Create Response Protocol 16

17 FOTF Core Competencies Summary Digital Twin Bosch Nexeed Supervisory Intelligence Mfg. Platform Bosch Nexeed Mission Control Bosch Active Cockpit Connected Parts Twins Digital Workforce 17 Pallet AGVs Bosch Active Shuttle Flexible Connected Machines Collaborative Robots Bosch APAS

18 Click on the link below for presentation video Now. Next. Beyond. Somil Gupta Business Development Digital Solutions, Bosch Nordics LinkedIN: 18