WELCOME to Phoenix Contact

Transcription

1 WELCOME to Anja Moldehn Senior project manager Industrie 4.0 Corporate Marketing Blomberg

2 Industrie 4.0 Agenda About Industrie 4.0 Visit of production

3 Industrie WEB

4 Industrie WEB

5 PHOENIX CONTACT About us A world market leader in industrial connection technology and automation. A privately held company founded in 1923 that is financially independent.

6 Headquarters and Competence Center Group Center of Competence, Harrisburg/USA Innovation Center Electronics, Bad Pyrmont/Germany Headquarters Blomberg/Germany Group Center of Competence, Nanjing/China

7 Continuous growth Employee/turnover development million Turnover in billion ,500 employees worldwide Distribution of turnover Distribution of turnover Germany 25% International 75% Germany 25% International 75%

8 Corporate structure Group Functions Core Business Areas Device Connectors Industrial Components and Electronics Industry Management and Automation New business fields E-Mobility, Innovation Ventures, Additive Manufacturing...

9 Core Business Area Device Connectors Global network Innovative connectors for the reliable transmission of signals, data, and power as well as modular electronics housings for designing cutting-edged device solutions Translation of customer-specific requirements into innovative and trendsetting solutions PCB blocks and connectors Connectors for field devices Electronics housings

10 Core Business Area Industrial Components and Electronics Global network Products, systems and solutions for the efficient construction and safe operation Field cabling and industrial connectors of control cabinets and systems Interface technology and switching devices Terminal blocks Power supplies Surge protection and circuit breakers Marking, tools and mounting material

11 Core Business Area Industry Management and Automation Global network Energy Infrastructure Controllers, I/O systems HMIs, IPCs Vertical Market Management and Services Expertise in solutions, applications and products Network technology Safety, security Process industry Factory automation Cloud, data, software

12 Global presence

13 Challenges today: Digitalization in industry Evolution of manufacturing Today End 18 th Century Mechanical Begin 20 th Century Work-piece Begin 1970s PLC-based Intelligent production production automation networked automation Level of complexity The world is becoming more digital, intelligent and flexible. Initiatives such as Industrie 4.0 in Germany, the Industrial Internet Consortium in the USA or China Manufacturing 2025 are providing the first responses to the question of how digitalization will affect our surroundings.

14 Challenges today: Digitalization in industry From the hierarchy to the Industrial Internet

15 Challenges today: Digitalization in industry Industry 4.0 effects 3 dimensions Source: ZVEI nach PwC Smart Services Smart Factory Smart Plant Digitization & integration of value-added chains Internet of Things and Services New business models Digitization of the product & service porfolio Smart Products Smart Systems

16 The intelligent production of tomorrow and todays benefit The intelligent production of tomorrow is converting the sometimes abstract advantages of Industrie 4.0 into practical areas of action. Consistently digitally described Autonomous and adaptive Easy to operate Communicative and secure Easy to install Resource-efficient

17 Challenges today: Digitalization in industry Increasing customer demands Actual costs Costs in future Variants source: WZL, RWTH Aachen, Maschinenbau Standard Lot size Product variance in future Variants

18 What will change in our production? Vertical integration of business processes for the manufacturing of individual products PLM Product lifecycle management Customer s wish Configurator Online shop ERP (Enterprise Ressource Planning) MES (Manufacturing Execution system) Machine control system Delivery Complete digital product description Automated generation of production orders Optimal shopfloor scheduling Automated parametrization Transparency about the order status

19 The intelligent production of tomorrow and todays benefit Autonomous and adaptable - today Challenge Individual production of a batch size of 1 of the MINI Analog signal conditioners. Implementation The freely parameterizable process cells produce individual signal conditioners according to customer requirements. The system works very efficiently based on the consistent material flow in the process chain and due to very short changeover times. Result Small batch sizes can already be manufactured at the same cost as mass production. The intelligent and autonomous production system is economical over the long term. Minimum set-up times for high flexibility

20 The intelligent production of tomorrow and todays benefit Consistently digital descriptions - today Challenge Complex injection molding tools are used to manufacture sophisticated plastic parts, which need to be ready in ever shorter time frames. Implementation Data is consistently used to optimize processes. Digital boards provide the information needed for upcoming decisions. Augmented reality, computer-assisted augmentation of reality, also helps to produce the tools. Result To carry out fully automatic production in the future, and thereby save time and costs, tools and processes are described fully digitally. Augmented reality supports the manufacture of injection molding tools

21 The intelligent production of tomorrow and todays benefit AR in tools shop and building automation

22 Backbone of Industrie 4.0 Digital Twin Product description - Function - Feature - Parameter - Packaging Instruction Part list Dimensions Layout references Specific assembly parameter Digital Article Test instructions Print layout Labeling Serial no. approbation Marking Color Assembly instruction

23 Digitalization as a driver for new business models The new era of automation Comprehensive and coordinated automation system suitable for practically all industrial fields of application. Maximum openness and flexibility, simple adaptation to changing requirements.

24 Digitalization as a driver for new business models Industrial cloud solutions Industrial cloud computing allows companies to process and access the growing amount of data and then use this to optimize the entire value added chain. Proficloud provides integrated cloud solutions tailored to your needs: from the platform, to connectivity, right through to cloud services.

25 Digitalization as a driver for new business models PROFICLOUD - enables IoT-business models Models & algorithms Processing & using Hosting SaaS (Software as a Service) PaaS (Plattform as a Service) IaaS (Infrastructure as a Service) Developer Kit 3 rd parties

26 Digitalization as a driver for new business models Integration of smart devices and services Predictive Maintenance Virtual Ressources Database Third party Devices Big Data Internet Services Global Access

27 Digitalization as a driver for new business models Integration of smart devices und services 001 Empty Alert SmartWatch Cloud Coupler Cloud Coupler Cloud Coupler Internet of Things with PROFINET Please refill parts

28 Digitalization as a driver for new business models Use Case: Connection to SAP Hana Cloud Cloud Connector SAP ERP / S/4 Hana Module SAP Hana Cloud Plattform (HCP) e.g. Operational Data Service SDK4J

29 Digitalization as a driver for new business models PROTIQ GmbH a PHOENIX CONTACT Startup Platform for additive manufacturing Entire transaction via web platform Broad technology coverage (plastics, steel, copper) USP: Polyamide 6, highly conductive copper Throughput time: 2 days (upload production delivery)

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31 How to start Industrie 4.0? The German platform Industrie 4.0 Objective Steering committee Strategy development Member: Roland Bent, CTO Working Groups WG 1: Reference Architecture & Standards WG 2: Research & Innovation WG 3: Security of linked systems WG 4: Regulatory framework WG 5: Labour, training, education is member in 4 working groups

32 Our experience leads to your success Your partner in digitization Experience in machine building Process expertise in production Products for intelligent automation With almost 100 years of experience, we are ideally placed to take the digitization of our world and turn it into the intelligent production of tomorrow.