Risk Based Inspection. Date

Transcription

1 Risk Based Inspection Date

2 CONTENT ü Bureau Veritas Identity Card ü Overview of Risk Based Inspection ü Bureau Veritas Solution ü RBI Software ü Referentials ü References

3 Bureau Veritas Identity Card

4 From conformity to performance 3 1 Conform to regula.on Identify applicable regulation Assess conformity Report QHSE compliance 2 Reduce risks Control supply chain Perform risk analysis Reduce QHSE risk exposure Increase performance Recognition through certification QHSE services outsourcing QHSE function optimisation 4

5 An extensive geographic footprint 66,500 employees 1,400 offices and laboratories in 140 countries Europe 14, Africa, Middle East, Eastern Europe 9, Americas 20, Asia, Pacific 23,

6 A large portfolio of businesses 2014 Revenue: 4.17 billion 8% 17% 14% 6% Marine & Offshore Commodi.es Consumer Products Government Services & Interna.onal Trade 23% 13% 11% 8% Industry In-Service Inspec.on & Verifica.on Construc.on Cer.fica.on 6

7 Our services to O&G (upstream and Downstream )Operators CAPEX PHASE OPEX PHASE Review of Geotechnical & Geophysical Campaign Review of Metocean Campaign Review of Pipeline Routing Review of Pre-FEED Review of FEED Review of Detailed Engineering Shop, Construction & Site Inspection (1st, 2nd and 3rd Party) Inspection Coordination QA/QC NDT AUT As-Builts Follow-up of Lay-Down Marine Warranty Survey Qualification Risk Analysis/Impact Studies in Operation Integrity Management Services Asset Integrity Management Services Data Management Integrity Analysis Inspection Strategy Mitigations Strategy Expertise in Corrosion & Cathodic Protection Expertise in Risk and Safety Review of Process Changes & Upgrade Defect Analysis & FFS Quality System & Procedures Audits & Check towards Regulations Etc. Design Appraisal Procurement Construction Installation On-Site Commissioning Expertise Integrity Management Full range of services covering the whole life cycle from design to abandonment 7

8 Overview of Risk Based Inspection

9 Why RBI? During design and manufacturing phases (CAPEX): A special attention given to the prevention of any risk linked to corrosion Need of budget optimization During the operational phase (OPEX): Equipment inspection frequency not representative of the actual risk Need of budget optimization Increase intervals between important shutdowns with a safe risk control Our aim is to optimize the entire risk management during the life cycle of an equipment 9

10 Objectives of RBI Prioritization of high risk components Identification of damage mechanisms Determination of inspection intervals Selection of best inspection method WHERE to inspect WHAT to inspect WHEN to inspect HOW to inspect 10

11 RBI Basic principles Degradation mode 2 Degradation mode 1 MATRIX Probability of failure P P Consequences in case of failure C C Impact on production Determine Final Criticality Determine Inspection strategy for each degradation mode 11

12 Inspection strategy: evolution during service life Scope of work to include : Development of asset register Identification of potential threats Inspection Methods (e.g. visual, UT, NDT, ) Inspection plans (in-service inspection) Inspection Points/Drawings/Documentation 12

13 RBI plan, mitigation required Risk Risk without inspection Acceptable level w/ Fairly w/ Usually w/ Highly Installation date Equipment history Start of plan Inspection date End of plan Time 13

14 Bureau Veritas Solution

15 Bureau Veritas Scope of Service Bureau Veritas can assist you in: l Evaluate local context (regulatory requirements, company requirements, specific constraints) l Selecting RBI methodology l Set up objectives and project program l Specify RBI tool (on-the-shelf, simple development, complex development) l Implement RBI tool to develop optimized inspection strategies l Provide ad hoc expertise (corrosion, process, mechanical, RBI ) l Accompany in performing inspections 15

16 RBI implementation process A 5 steps study 1. RBI method; 2. Data collection; 3. Equipment analysis & breakdown; 4. Risk calculations & Inspection strategy definition; 5. RBI study report. 16

17 RBI project Details of BV pro-active approach 17

18 Typical project: from pilot to full size project Set up objectives and project program RBI method Pilot study Data Collection RBI Tool (Pilot) Installation RBI -Inspection strategy Extension to the full plant 18

19 RBI core points Data collection General information Related to the plant in general and to the process units Process information Data related to the fluids / flows characteristics and their potential corrosion degree Mechanical information Related to the equipment design and fabrication Safety system information Related to the existent protection and mitigation devices Inspection records Related to accumulated knowledge from inspection records 19

20 RBI core points Process & Corrosion analysis l l Identification of process streams & corrosion loops Quantify potential degradation mechanisms Internal Thinning Localised Corrosion Stress Corrosion Cracking Degradation Mechanical Damage External Corrosion Embrittlement 20

21 Skills required Four types of competencies are required: l RBI facilitator: expert in RBI. Leader of workshop. Support to the project. l Inspection: data collection and assessment, inspection program definition. Knowledge of RBI methodology. l Process: identification of streams. Definition of representative process parameters. l Corrosion: identification of potential damage mechanisms; definition and breakdown into corrosion streams; critical review of corrosion results provided by the analysis; corrosion dedicated report at request. 21

22 RBI Software

23 RBI Software Two main software used and proposed by Bureau Veritas : l RB.eye l FAME+ Can be used on any Windows or Unix compliant PC Multi-User Application Based on API 581 Robustness of an Oracle DB 23

24 Other RBI solutions Other software can be used by Bureau Veritas team : Antea - Palladio RBI Bentley - APM Meridium API RBI OrKsoft Others solutions 24

25 RBI implementation at a glance Validated Inspection plans 25

26 Referentials

27 Main Standards and Referentials API RP 570 API RP 653 EEMUA 159 API RP 581 API RP 580 API RP 571 API RP

28 References

29 Our references Offshore assets l l l l l TOTAL EP (Amenam Phase 1 & 2, TEPUK, TOTAL ABK, TEPNL) Thailand: PTT-EP Bongkot South (for HHI during EPC) Vietnam: CUULONG JOC India: ONGC Angola: SONANGOL Refineries: l l TOTAL refineries (Distillation, Reformers, HDS, FCCU, Hydrocrackers, SRU, SMR, Utilities, Lube oils, POX-Methanol, Steam Cracker) + Ex-TOTAL affiliates: SIR, SONARA MOL (Hungary) / PETROBRAS (Brazil) / RIL, Reliance (India) Petrochemical plants: l l l PETROCHINA CEPSA Brazil: PROSINT, COPESUL Power plant: l Italy: ERG, Sarlux 29

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