ICX-CMOS-E-2004 Senior Instrument & Automation Engineer PERSONAL DATA EDUCATION LANGUAGES COMPUTER SKILLS TRAINING COURSES AND CERTIFICATIONS

Transcription

1 ICX-CMOS-E-2004 Senior Instrument & Automation Engineer Holds a B. Sc. in Computer & Control Systems Engineering and has about 10 years hands-on experience in LNG and Sugar Plants. Experience exposed to the up to date technologies in this field, Instrumentation (Transmitters, Control Valves, online Analyzers), DCS, SCADA, PLC (SIEMENS, YOKOGAWA) Security Systems (CCTV, Access control, Intrusion detection, Explosive detection, Metal detection, Under Vehicle SCANNER), Integration between F&G and Public Address system, test, commissioning, participating in three major projects & one minor project and two successful planned shutdowns and start-ups for the pioneer LNG plants in Egypt. PERSONAL DATA Nationality : Egyptian Birth Date : 11/04/1982 Gender : Male Marital Status : Married Residence : Dakahlia EDUCATION : B. Sc. in Computer & Control Systems Engineering, Mansoura University, 2004 : M. Sc. Preliminary Exam in Control Systems, Mansoura University, 2005 LANGUAGES Arabic English : Native Language : Good COMPUTER SKILLS : Windows, MS Office, Internet TRAINING COURSES AND CERTIFICATIONS : MP preparation Course (Talent Training & Consultancy). : Effective Communication & Human Relation (Dale Carnegie Training). : Automation Networks (Schneider Electric Egypt). : Business & Report Writing (Logic Management Consulting). : CMX Calibration Management SW (beamx Oy Ab). : SIMATIC S7 control system and Wincc (BMA AG). Page 1 of 5 Updated: Jun. 2014

2 CHRONOLOGICAL EXPERIENCE RECORD Dates Employer Project Job title Job Description : From 2009 till now : Spanish-Egyptian GAS (SEGAS) : LNG Plant (4.8 MT/Y) of total investment of $1.3 Billion USD (KBR) contractor, APCI Technology : Sr. SCADA System Engineer : Develop, implement and review a preventative maintenance system including monitor equipment availability, recommend on spare holdings and oversee maintenance shop operations so to meet production objectives. Responsible for periodic maintenance, troubleshooting and propose / design any modification required of: - YOKOGAWA FAST/TOOLS System. - YOKOGAWA STARDOM PLC (FCN/FCJ). - Stratus Servers. - Network (Ethernet, Modbus, OPC, Fiber Optics and RS485). Responsible for periodic maintenance, troubleshooting and propose / design any modification required of: - CCTV system (plettac). - Fence Protection system (PERIMETER MPS-4100/MX- 1000). - Access control system (GE Facility commander). - Public address system (GAI Tronics nova 2001). - METAL WALKTROUGH ET SCDM 4/PZ. - X-RAY EQUIPMENT INSPECTION MORPHO HRX EXPLOSIVE WALKTROUGH MORPHO ENTRYSCAN IV. - UNDERVEHICLES SCANNER SECUSCAN. Knowledge of DCS YOKOGAWA CENTUM, SIS PLC (Prosafe) and Prosafe com (MULCOM). Assist in the promotion of a positive safety culture so that safety is main priority Solicit feedback on service provided so to ensure that the needs of the operations group are fully met. Supervise and control the execution of maintenance activities to ensure safe, efficient and economic results. Supervise various aspects of oil and gas projects' installation, commissioning, and start-up of control, instrumentation and electrical equipment with knowledge of DCS, PLC, ESD and fire and gas systems including installation and maintenance of all their components and interfaces. Perform planning, scheduling and implementing maintenance management system using CMMS. Review in conjunction with the Instrument, Mechanical and Electrical Supervisors and Senior Technicians, the manufacturers and suppliers recommended spares holding list in the context of local operating conditions so to develop and monitor spares parts holdings lists with specific emphasis on emergency and shut down items. Ensure appropriate resources for the maintenance shop, in conjunction with the Mechanical, Electrical and Instrument Supervisors, through adequate manpower levels and proper maintenance in accordance with manufacturers/suppliers regulations and Company procedures so that critical in-house maintenance capability is achieved. Page 2 of 5 Updated: Jun. 2014

3 Coordinate with the Planner/Scheduler and other maintenance disciplines by providing necessary work related information for planning/scheduling and coordinating of all work activities. Ensure that preventative maintenance (PM s) plans and the major job plan for required work so that they are detailed and the work is carried out accordingly. Closely supervise the execution of all types of maintenance activities, trouble shooting and repairs to achieve the desired KPI s. Dates : From 2008 till 2009 Employer : United Sugar Company of Egypt (USCE), Savola Group Project : Sugar Purification Plant (190,000 T/Y) of total investment of $55 Million USD Job title : Instrument & Control Calibration Workshop Supervisor Job Description : Calibration and maintenance of the filed instruments including: - Various types of switches and transmitters (Pressure, Level, Temperature, Flow, Density). - Various types of control valve s positioners (Tyco, SIEMENS SPART PS2, AUMA Electrical Actuators). - Online Analyzers (ph, Conductivity, O2/Co). Installation and maintenance of Control valves (Glob, Butterfly, Ball). Developing Calibration procedures and guidelines of using Druck DPI104 pressure calibrator, Fluke 718Ex Pressure Calibrator, Fluke 707 Loop Calibrator, ASCHCROFT Dead Weight tester, ISO TECH Dry type Thermostatic Bath and Druck DPI 705/DPI 705 IS series. Planning, scheduling and implanting of field instruments calibration plan. Beamex CMX Management System administrator, creating Calibration certificates and modifying Calibration database. Assist DCS Engineer in field instruments configuration using SIEMENS ASi Addressing unit, Profibus PA/DP coupler panel. System administrator of SIMATIC PDM V6.0 Service Pack 3. Preparing on-job training for fresh graduated and technicians. Dates : From 2007 till 2008 Employer : Dakahlia Sugar Company Project : Sugar Production & Purification Plant (200,000 T/Y) of total investment of $30 Million USD (BMA AG) contractor Job title : Jr. Instrument & Control Engineer Job Description : Maintenance and calibration of field instruments including: - Various types of switches and transmitters (Pressure, Level, Temperature, Flow, Density). - Various types of control valve s positioners (F20, Appex 5000, PMV EP5). - Online Analyzers (ph, Conductivity). Operation, Maintenance, Troubleshooting and Logic modification of: - EL SAG BAILEY DCS system. - ABB 800xA DCS system. - SIEMENS step7 & WinCC. Maintenance and troubleshooting of SIEMENS PLC SIMATIC S7 CPU 317 2DP. Page 3 of 5 Updated: Jun. 2014

4 Assist Sr. I&C Engineer in implementing and reviewing preventive maintenance plan including monitor equipment availability, manpower and spare parts. Supervising all I&C maintenance activities during shutdown and startup of the plant. Ensure that the work place is clean and safe. Dates : From 2004 till 2007 Employer : Egyptian Armed Forces Project : Military Service Job title : Instrument Calibration Officer Job Description : Calibration and maintenance of various measurement equipment (Loop calibrators, pressures indicators & switches, temperature indicators & switches, oscilloscope, torque wrench). Projects: CS immigration from EL SAG BAILEY to ABB 800xA (Dakahlia Sugar Company): as I&C Test and Commissioning Engineer (Contractor: ABB Egypt). New Extraction Tower (Dakahlia Sugar Company): as I&C Test and Commissioning Engineer (Contractor: BMA AG Germany). SCADA system modifying due to new segregation of LV switchgear columns (SEGAS Company): as SCADA System Engineer. Phase II of security systems upgrading (SEGAS Company): as Test and Commissioning Engineer (Contractor: Indra Spain). Further experiences : During my job activities I participated as Training Instructor for the following: Instruments and measurement equipment familiarization course (OJT for fresh guarded). YOKOGAWA SCADA SYSTEM fundamentals course (OJT for fresh guarded & technicians). Security systems familiarization course (OJT for fresh guarded & technicians). Calibration process and equipment guidelines (OJT for fresh guarded & technicians). PLC Basics (OJT for fresh guarded & technicians). Field of experience : Achievements: - Experience in different Control systems, SCADA and various types of field instruments. - Reorganized SCADA system database to decrease troubleshooting time. - Reorganized ventilation system of 26 cabinets which affect directly on lifetime of 142 communication device and solve the high temperature problem of 6 servers. - Used scripts to decrease the time of logic creation and modifications. - Supervised the global maintenance work force during the plant normal operations to carry out the major turnaround normal shutdown, and maintenance programs. - Fostered clear channels of communication between various dept. Page 4 of 5 Updated: Jun. 2014

5 - Assist in developing the department s maintenance working instructions, procedures and routine. Expertise: - Instrumentation. - PLC (SIEMENS, YOKOGAWA). - SEMATIC STEP 7. - WinCC. - F&G Systems. - Protective System. - Measurement systems and analyzers. - Profibus PA/DP. - Calibration. - Security Systems (CCTV, Access control, Intrusion detection, Explosive detection, Metal detection, Under Vehicle SCANNER). - Public address. - Shutdown Management. - Planning & Scheduling. Page 5 of 5 Updated: Jun. 2014