Deloitte. How to scale Industry 4.0 projects

Transcription

1 Deloitte How to scale Industry 4.0 projects January, 2017

2 Andreas Staffen Director Stuttgart Deloitte Consulting GmbH How to scale I4.0 projects 2

3 Deloitte Deloitte Consulting GmbH How to scale I4.0 projects 3

4 Deloitte Professional services Value Added Consulting Services M&A Strategy Technology Human Capital >220,000 employees worldwide Digital Analytics Finance Operations Revenue per Service Lines & Overall Development Tax & Legal 19% Consulting Financial Advisory 9% 33% 39% Revenue by Service Lines (2014) Audit and Enterprise Risk Services Renvenue Growth ( , in $ Milliarden) Wachstum in % (2013) Consultancies Overview Deloitte PwC Ernst & Young KPMG Accenture IBM McKinsey & Company Strategy& The Boston Consulting Group Mercer Umsatz in Millionen USD (2013) ,090 3, Quelle: Deloitte Digital; Global Consulting Index 2013, Kennedy Consulting Research & Advisory; Calendar year 2012 revenues Deloitte Consulting GmbH How to scale I4.0 projects 4

5 Deloitte Our global presence Deloitte Consulting GmbH How to scale I4.0 projects 5

6 Capabilities We are the leading digital Consulting Partner Analysts prove the clear edge over competitors in the business fields that will become relevant in the upcoming digital era PwC Deloitte Digital Global leader in IoT Consulting based on breadth and depth of capabilities Kennedy Ranking 2015 BCG Bearing Point McKinsey Accenture Capgemini IBM EY KPMG Leaders Major Players Global leader IoT Transformation Consulting Gartner 2015 Global Leader in Analytics Consulting Kennedy Ranking 2014 Global Leader in Transformation Consulting Gartner, 2014 Participants Global Leader in Technology Consulting Kennedy Ranking 2014 Strategies Source: IDC Deloitte Consulting GmbH How to scale I4.0 projects 6

7 Why is it relevant Deloitte Consulting GmbH How to scale I4.0 projects 7

8 Industry 4.0 Why is doing it right so important? Deloitte Consulting GmbH How to scale I4.0 projects 8

9 Industry 4.0 Overview, communication within cyber-physical systems Digital Twin Physical assets Deloitte Consulting GmbH How to scale I4.0 projects 9

10 Industry 4.0 Initiatives Deloitte Consulting GmbH How to scale I4.0 projects 10

11 Deloitte s IoT information value loop We have developed a rigorous framework to effectively approach IoT use cases to drive accurate business case and solution development ACT THINGS APPLICATIONS ANALYZE CREATE AGGREGATE COMMUNICATE Deloitte Consulting GmbH How to scale I4.0 projects 11

12 Research Smart Labs TecFactory: I4.0 from design and development to production, where the term has its origin, and finally to sales and service Daimler Tec Fabrik Sindelfingen, integrated in Daimler s production site Smart factory and reference factory, digitalization - Conception and strategic approach Develop production processes of the future Develop a smart factory concept within the global production network Build reference factory until 2020 The TecFactory is set up as an in-house innovation lab It is the centerpiece of the digitalization of the entire company Major objectives: greater efficiency, smart logistics, greater flexibility, greater speed, attractive working environment Exemplary projects Human-Robot Cooperation (MRC), Hand-in-Hand Collaboration; Used for: Production of dual-clutch transmissions (DCT) 360 -Networking, Round-the-Clock Support Worldwide; Used for: Remote access to production equipment Start-to-Finish Digital Process Chain, Without Delay Straight into Series-Production; Used for: Powertrain Daimler AG Augmented Reality, Digitalization, Human-Machine- Interaction, Smart Factory Sources: Audi Deloitte Consulting GmbH How to scale I4.0 projects 12

13 Research Smart Labs The Smart.Production:Lab, one out of four labs, offers fast and application-oriented in-house developments Smart.Production:Lab Wolfsburg Inhouse production and logistics, Industry 4.0 Conception and strategic approach Step-by-step transition of the production sites as smart factories by using the start-up culture Smart.Production:Lab is a test lab, future consultancy and liaison office to start-ups In-house development of software and hardware pilots, prototypes and transfer to production and logistics Application of agile methods and approaches Exemplary projects Intelligent Human-Robot Collaboration, Robot can be controlled via simple human gestures (Video); Used for: integration in the production is expected in 3-5 years Virtual Reality, Microsoft s HoloLens; Used for: Development of prototypes 600 employees in all four labs of the company DFKI 1 Human-Computer-Interaction, Mobile Wearable Computing and Software Sources: VW, DFKI 1 Deutsches Forschungszentrum für Künstliche Intelligenz GmbH Deloitte Consulting GmbH How to scale I4.0 projects 13

14 Research Smart Labs At the Audi Production Lab innovative technologies for production are developed in order to pave the way for smart factories Conception and strategic approach Development of small and high flexible production sites (Smart Factories) which are suited close to the demand. Those production sites consist of islands of competence instead of assembly lines Innovative technologies in production developed by the Audi Production Lab Audi Production Lab Wolfsburg Support employee with smart innovations, Smart Factory, audi urban future initiative - Exemplary projects Simulation Technologies, Improved Decision Making; Used for: planning of new plant in Mexico by using virtual reality, supported by Wii-controllers and Myo gesture control armbands Human Augmentation, Correct process sequence and documentation by using tablets; Used for: Quality checks and the documentation in the engine compartment Fraunhofer Society Automated quality control, Car as a tool, Human-Machine- Interaction, Big Data & IoT Sources: Audi Deloitte Consulting GmbH How to scale I4.0 projects 14

15 Research Smart Labs Enterprise Lab for flexible aims to establish and optimal information- & material-flow in the entire supply chain Conception and strategic approach Scouting and evaluating of technology enabler to ensure flexibility in information- and material flow in the supply chain Solutions ranging from conveyor and transport technology to information technology Model-based approaches include modelling of political environments Enterprise Lab for flexible Logistics Wackersdorf supply-chain-overarching enabler technologies Exemplary projects Smart Transporter Robot communicate trough transmitter and can share paths with humans and traditional transport vehicles; Used for: Packaging Areas and Assembly Areas - BMW Group, Fraunhofer IML flexibilisation of information and material flows Sources: Audi Deloitte Consulting GmbH How to scale I4.0 projects 15

16 Research Smart Labs ARENA2036: Active Research Environment for the Next Generation of Automobiles collaborates with 22 partners Stuttgart-Vaihingen Automotive trends in material and production for upcoming decades - Arena2036 Conception and strategic approach Structured as a Research campus based on public-private partnership Aims to strengthen Germany s competitive position in automotive sector and focus lies on technologies, that enable a successful future of the automobile Up to 2 mio.. per year for the next 15 years financial support from the German Ministry of Education and Research and additional 23 mio. financial support from the partner companies during the first 5 years External groups can apply for support at the Startup Autobahn Exemplary projects Production of the future: Development of an competitive production and logistic system beyond the typical line assembly - no assembly line, no pace, no fix workplaces Intuitive human-robot-cooperation at the working stations Proof of concept through model facility. The model facility serves as testing site in order to verify the construction and development simulations 22 partner institutions, e.g. Bosch, Daimler, KUKA, Siemens, Stuttgart University Production of the future, Digital prototypes, lightweight materials and constructions Sources: Audi Deloitte Consulting GmbH How to scale I4.0 projects 16

17 How to scale Deloitte Consulting GmbH How to scale I4.0 projects 17

18 How to scale To benefit from Industry 4.0 principles the hole organisation needs to change Build foundation Transform your IT landscape to scale / adapt. Revise your internal governance procedures Prepare your data Change culture Over come silos and focus on product teams Value Driven Setup a portfolio management to combine relevant intiatives Review processes Base your processes on real time information Explore use cases Try out new concepts and technologies Change focus Develop physical goods and services as ONE cyberphysical product Deloitte Consulting GmbH How to scale I4.0 projects 18

19 Thank you Deloitte Consulting GmbH How to scale I4.0 projects 19