Integration at Client Level A Flexible Integration Approach in a Role-Based PLM Environment

Transcription

1 Integration at Client Level A Flexible Integration Approach in a Role-Based PLM Environment Dr.-Ing. Richard Baumann, Knorr-Bremse SfN PLM Erfahrungsaustausch, November 2009

2 Agenda Product Lifecycle Management at Knorr-Bremse CVS New Challenges in PLM The Integration at Client Level Approach Implementation and Further Aspects Integration at Client Level 2

3 Commercial Vehicle Systems Knorr-Bremse s Commercial Vehicle Systems division supplies not only complete braking systems but also a wide range of power train solutions Braking Systems Power Train Systems Active Service Integration at Client Level 3

4 Product Lifecycle Management at Knorr-Bremse CVS PLM Business All Around the Globe Arjeplog Fresno North Aurora Peoria Huntington Acuna Kalamazoo Elyria Frankfort Bristol Lisieux Heist-opden-Berg Schwieberdingen Irun Berlin Aldersbach Arcore Munich Malmoe Warsaw Hejnice Kecskemét Budapest Moscow Nishnij Novgorod Istanbul Pune Dalian Shanghai Seoul Tokyo Hongkong Sao Paulo Sydney Headquarter Plant Sales Office Development Center Proving Ground Integration at Client Level 4

5 Product Lifecycle Management at Knorr-Bremse CVS KB Common Recognition of Product Lifecycle Management Industrial Engineering Product Test & Validation Manufacturing Production Sourcing Sales & Distribution Product Engineering Maintenance & Repair Requirements & Conceptual Design Product Planning & Innovation Product Ramp Down & Streamlining Disposal & Recycling Integration at Client Level 5

6 Product Lifecycle Management at Knorr-Bremse CVS CVS PLM Functionality 3D-Application Interfaces Part Family Management Part Management Configuration Management Product Structure Management Workflow Data Archiving 2D-Application Interfaces Graphical Services Redlining/ Markup Document Management Change Management Project Management Requirements Engineering Integration at Client Level 6

7 Product Lifecycle Management at Knorr-Bremse CVS System Landscape Tools Data Exchange SAP Portal SCIO Weblinks Role Based Client SAP MKS PERI NORM XPPS Webservices NX Medusa Pro/E Middleware local sales ERPs IDEAS CATIA AutoCAD Teamcenter OLAP IAM CAD CVS PLM ERP, IAM, Sales Integration at Client Level 7

8 CVS PLM Architecture Processes Functionality Items Pro/ENGINEER Generic IF MS Office Medusa AutoCAD SCIO Catia ECU Export INI File Application Integration KB Functionality and Processes Parts Classification Documents Classification Location Spec. Effectivities Private Folder Symbol Images Release Processes Property Protection Transfer Folder Materials ECN Change Mgmt Saleable Item Management Project Folder Data Exchange Process Modules Config. Public Standards Company Standards Multilanguage Metadata S/C C/C Project Mgmt MCR Release Folder Sales Doc Process TMS Manufacturing BOM Subscriptions Title Catalog Reports Software Baseline Process Customer / Competitor Manufacturing Documents Check Rules Design BOM File Templates Supplier Part Numbers Configuration: Users, Teams, CoCs, Projects, Workflows, Locations, Business Rules, Property Protection, Sales Restrictions Transfer Team Transfer Use Status Transfer Sales Limitation Project Documentation Tooling Documents Assembly Line Notifications Locations Grant Access to Organization Complete Tooling Batch Tracing Check Lists Update Location Proc Update Product Data Update Purchasing Data Update Organizations Saleable Item Request Proc Single Source of Data Role Based Clients (multi language) R&D Industrial Engineering Technical Sales Standardization Quality Purchasing Product Mgr Sales Production Controlling TMS / KE CVS DM Cockpit Team & Project Mgr PM Cockpit Configurator Orga. Responsible Sales Documentation Workflow Engine WebLink Basic Functionality Doc Mgmt Parts Mgmt BOM Mgmt Classification Configuration Mgmt User Mgmt Conf. Batch Job Document Mgmt IT Functionality Access Rules Engine Stamp Service Full Text Indexing Render Services Digital Archive Batch Processing Reports Engine WebServices ConXpert Data Exchange Intranet Portal MetaKON Customization Modules Teamcenter Enterprise Flexible Data Model ecenter Server PERINORM SCIO Solaris Oracle Web App Server Middleware Infrastructure LAN WAN SAP XPPS ConXpert IAM www OLAP Integration at Client Level 8

9 New Challenges in PLM - The Integration at Client Level Approach Current Business Challenges Acquisitions IT Budgets Divisions Low-cost Efficiency Integration of existing systems Heterogeneity of system landscape rises Reduced budget during business downturn IT quality & service have to be raised from high level Collaboration with divisions and JVs Cost expenditure for process & system harmonization Low-cost solutions for low-cost markets IT projects increase workload on business before efficiency effects apply Integration at Client Level 9

10 New Challenges in PLM - The Integration at Client Level Approach Additional Technical Challenges Teamcenter Unified Architecture Siemens launches new Teamcenter Unified Architecture Co-existence phase of TC Enterprise and UA Continuous transfer to TC UA, no big bang scenario admissable TC UA functionality evolving CAD Management Upgrade to Pro/E Wildfire 4 (not possible with current Interface of Teamcenter Enterprise) Multi-CAD Management with Pro/E, NX, IDEAS, etc. Usage of native JT as Multi-CAD viewing format Combined PLM and SAP Data Enhanced effectiveness of product managers in their daily work and in their decisions of in -house sourcing, streamlining, making products obsolete, strategy to use stock and minimize losses and product controlling Integration at Client Level 10

11 New Challenges in PLM - The Integration at Client Level Approach Constraint: Preserve Role-Based Client! Preserve Achievements for User Community Role Based Client concept (RBC) What was the motivation for the RBC concept? Approach was: Abstraction from functional diversity by establishing dedicated clients for different business roles Integration at Client Level 11

12 New Challenges in PLM - The Integration at Client Level Approach Role Based Client Integration at Client Level 12

13 New Challenges in PLM - The Integration at Client Level Approach Role Based Client Integration at Client Level

14 New Challenges in PLM - The Integration at Client Level Approach Role Based Client Integration at Client Level

15 New Challenges in PLM - The Integration at Client Level Approach Role Based Client Integration at Client Level

16 New Challenges in PLM - The Integration at Client Level Approach Basic Approach: Controlled Complexity ecenter RBC & ecenter Services Integration Harmonization ecenter RBC Control complexity in a heterogeneous PLM context ecenter Services Teamcenter Enterprise Idea Abstraction Simplification Standardisation We follow the same approach for new challenges: Engineering Client for Integration and harmonisation of processes on UI level Integration at Client Level to integrate backbones Integration at Client Level 16

17 New Challenges in PLM - The Integration at Client Level Approach The Integration at Client Level Approach: Controlled Complexity ecenter Cockpit Integrated user scenarios / processes Simplification Role based configuration ecenter Cockpit ecenter Services ecenter Services Services to enable Connectivity, Integration, Interoperability Backbones Teamcenter Enterprise Teamcenter UA SAP Teamcenter: Evolution by replacement Multi-CAD with TC UA Growing Complexity Combined PLM and SAP data Integration at Client Level 17

18 New Challenges Latest Challenge: Rail Business Integration Commercial Vehicle Systems Strong product orientation Design to manufacturing E/E development supported with specialized solutions, interfaced with PLM Product portfolio and project management to be integrated Rail Vehicle Systems Strong (customer) project orientation Design to order Systems engineering E/E development to be integrated Integration at Client Level

19 New Challenges Rail PLM Characteristics XXXX CADIM = basis, to be replaced in mid-term range Massive upload of commercial data from various SAP instances Support of commercial project (SAP) vs. product development portfolio mgmt. (PDM) Product and product portfolio management must be improved Integration at Client Level

20 Closure Discussion Input Your Strategies and Experience? Tool Migration Strategies Integration of EDM/PDM and ERP/SCM Landscape Managing Complexity, Engineering/Business Client Approaches The SOA-Discussion Integration at Client Level

21 Thank you very much for your attention Knorr-Bremse Commercial Vehicle Systems Dr.-Ing. Richard Baumann Moosacher Straße München, Germany Phone: Fax: Mobile: Integration at Client Level 21