Data is the Fuel that Powers the Service Management Capabilities for Rolls-Royce Engines

Transcription

1 Data is the Fuel that Powers the Service Management Capabilities for Rolls-Royce Engines Rolls-Royce plc 2016 The information in this document is the property of Rolls-Royce plc and may not be copied, communicated to a third party, or used for any purpose other than that for which it is supplied, without the express written consent of Rolls-Royce plc. While the information is given in good faith based upon the latest information available to Rolls-Royce plc, no warranty or representation is given concerning such information, which must not be taken as establishing any contractual or other commitment binding upon Rolls-Royce plc or any of its subsidiary or associated companies.

2 Larry Haunert Maximo Domain Specialist Rolls Royce North America

3 Leading provider of power systems and services at sea and in the air Markets civil aerospace, defence aerospace, marine, power systems, nuclear Customer base comprising of airlines, corporate, utility aircraft and helicopter operators, armed forces, marine operator 50,000 employees with manufacturing and service facilities in 50 countries

4 Civil Aerospace Engines power over 35 types of commercial aircraft More than 30,000 engines in service Supports over 600 airlines and 4,000 corporate operators in over 150 countries

5 Defense Aerospace Aircraft powered: Combat, Transport, Reconnaissance, Training, Helicopters, Unmanned Aerial Vehicles More than 20,000 engines in service Supports over 160 military customers in 103 countries

6 Marine Vessel types: Merchant, Naval, Offshore Oil and Gas Equipment in service on more than 30,000 vessels Supports over 4,000 customers, including 70 navies

7 Power Systems World-leader in large reciprocating engines, propulsion and distributed energy systems Diesel gensets for emergency, base load and peak load power generation

8 Nuclear World-leader in nuclear submarine systems and support services long history in supplying specialized components, systems and services to the civil nuclear industry

9 Services Tech Support 24/7 Training Onsite/ field support Engine Health Monitoring Engine repair services Service parts Asset availability Component repairs Maintenance contracts

10 Maximo-SDM Maximo-SDM (Services Data Manager): Core Maximo Asset Configuration Manager Service Provider Scheduler Implemented in 2009 Upgraded to 7.5 in October 2013 Primarily used for Asset(CM) and Event Management(CM) Expanding into other areas of Maximo

11 Why we implemented Maximo Service data scattered in multiple databases, many are custom developed, propagating redundant and inconsistent data making it difficult to access and effectively retrieve information. Redundant databases typically have their own 'version of the truth due to inconsistencies across the databases Standardization is a key enabler for resolving challenges as a result of the evolution and inconsistencies in data. Organizations need to enable users to make the best decisions and act on them quickly.. Single data source would free up time to allow the business to work on other initiatives to increase engine reliability and reduce cost enter once use multiple times

12 Business Scope Maximo-SDM Data in Blue Rolls-Royce Data Storage, Integration, Analysis and Reporting Forecasting Operation Design for Operational & Business Control & Fleet Services Data Planning Management Services Customer Data Collection & Transmission As-Maintained Configuration Component Lives Shop Findings Maintenance Costs Field Reports Service Events Equipment Health Data Operating Profiles Technical Records Operating Cost Analysis Accurate, Event Based forecast Minimised operational disruption, Lower cost of ownership Lower cost of ownership, higher reliability Reliability Analysis Fleet Management Maintenance Planning

13 How Maximo-SDM Supports the Business 1. Operations Centers 2. Customer Operations 3. Repair & Overhaul

14 1. Operations Centers Fleet Management and Planning

15 2. Customer Operations Operational Data

16 3. Repair and Overhaul Repair Data

17 Maximo-SDM Interfaces Could Build Master Engineering Definition Parts, variations, Modifications and Applicability Gearbox AR&O Repair & Overhaul data from SAP Global Template. Part Changes, Modifications incorporated, Meter Readings and Findings Reports Cognos Reporting As Built Part Numbers, Serial Numbers and Modifications incorporated of New Built Engines GUI Maximo - SDM CoreFuture Extract to support Event based Forecasting Off Line Loader User files uploaded through a File Mapping Wizard. XL, XML, TXT etc. MIF System integrations

18 Maximo SDM & Cognos Quick access information Data warehouse faster reporting Standardize reports Share across different business Flexible reporting Ad hoc reporting Collaboration Self service platform Maximo L i v e Cognos Data warehouse Reports Dashboards Downloads

19 Using Service Data to Optimize Service Contracts Optimize the service offering Improved reliability Improves safety Improve scheduling Optimizes inventory Lowers risk Lowers cost Asset value Identify new opportunities

20 Benefits of Managing Configuration Knowing location Change management Improve reliability Inventory control Reduced risk Historical asset tracking Improved products and services Track assets life limit status Workscoping

21 A few examples Maximo-SDM Asset Configuration Manager (CM) Maximo-SDM Events Management (CM)

22 Data is the Fuel that Powers the Service Management Capabilities for Rolls-Royce Engines Thank You