Leveraging the Engineering Design Basis and Bringing Value throughout the Plant Life Cycle Kevin Stanley & Ray Howarth

Transcription

1 Leveraging the Engineering Design Basis and Bringing Value throughout the Plant Life Cycle Kevin Stanley & Ray Howarth August 2008 Hilton Opera Hotel Hanoi, Vietnam

2 SmartPlant Foundation 2008: Introduction to Domains, Progress, Web Portals, & Mechanical Datasheets Grant Prince August 2008 Hilton Opera Hotel Hanoi, Vietnam

3 Current OO IT Strategy ERP / EAM Content Safety Reliability Contractor Project Systems DCS August 26,

4 OO Challenge Lack of integration and interoperability between information silos ERP / EAM Prevents cross discipline work processes & collaboration Continuously changing Engineering Design Basis Content Safety Reliability Contractor Project Systems DCS August 26,

5 SP Enterprise for Owner Operators SPO 3 discrete solutions covering The complete life-cycle ERP / EAM Content Safety Reliability Contractor Project Systems DCS August 26,

6 SPO 2007 Core Solution Standard Software Site license for I-Sketch, SmartSketch, SPRD and SPF Solutionware Preconfigured OO work processes that are common throughout the entire plant life cycle End user oriented 3 level workflows AVIs Screenshots Pre-configuration Implementation support materials 60-80% fit to most customer needs August 26,

7 SPO 2007 Operating Plant Solution Has SPO Core as a prerequisite SPO Solutionware Role based SAP NetWeaver portal Bidirectional data synchronization between SPF and SAP EAM of Change with creation of Notifications in SAP EAM for approved change requests in SPF Preconfigured OO work processes aimed at the operations phase of the plant life-cycle End user oriented 3 level workflows AVIs Screenshots Pre-configuration Implementation support materials 60-80% fit for most customer needs August 26,

8 SPO of Change Synchronization of design basis with ERP Systems Filtration Transformation Tag creation, update or termination Create/update FL record SAP EAM Tag->FL->EQ relationships Equipment install/dismantle Stub object for FL and EQ sent to SPF NetWeaver XI August 26,

9 SmartPlant Enterprise for owner operators (SPO) - overview Common Web Portal Managing Change ERP (SAP, Maximo, Ventyx, Oracle EAM) Integrated Project Execution Dynamic Design Basis DCS/ Automation Safety Reliability Content August 26,

10 OO Challenge and SPO Solutions SPO SPO CORE Plant Information Loading & QC Plant Breakdown Structure (PBS) and Tag Document On Plant Engineering & Design Conceptual Engineering Vendor data capture Inspections & Audits Assistant SPO Operating Plant Plant Information Browser Operation changes management Isometric maintenance Brownfield data capture Brownfield/Greenfield data validation, transformation and loading Engineering assistant for Reliability Engineering assistant for Maintenance OO Green/brown field Engineering Projects assistant for Safety DCS Change OO Operations and M&M Intelligent Manuals Plant Optimization Assistant Operations SPO 2007 SPO 2008 Preparation for Operations EPC Contractors SPO 2008 Construction Procurement Mechanical Completion Commissioning Dynamic Exchange/Handover SPO Project Execution Change (MoC) in Projects Interface Control Technical/Site queries and issues Non-conformities/Waivers Fabrication Records Uncertainty/Risk management Design/ Engineering Commissioning/Completion (Start up) Feed/ Pre engineering Project Execution Concept Modifications Feasibility OO Early Phase August 26,

11 SPO Selected Value Propositions (for $1 billion CAPEX plant) Save ~ $ 23-59M CAPEX Improved Execution of projects Save ~ 1.6M per year Improved MoC in Operations Reduce Data Discovery Time Reduce modification costs by ~ $5M per year Improved mgt of plant configuration Avoid 1 day s production loss per year Synchronize $0.8M design basis with EAM August 26, Save ~ $ 0.8 M per year Reduce data loading / QC efforts $10-15m Faster, high quality project data take-on

12 SPO 3 level work process Documentation Simple intuitive method of designing and presenting work processes and providing an alternative to traditional user documentation August 26,

13 SPO Roadmap This Document is designed to communicate a perspective of likely R&D prioritization based on the current indicators of client demand. It will change both in scope and timing in response to industry demand which is quite dynamic. Intergraph retains all decision rights as to what will be included in a particular release, and does not make binding commitments outside of a written commercial contract. August 26,

14 Plant Data Validation, Transformation and Loading This Document is designed to communicate a perspective of likely R&D prioritization based on the current indicators of client demand. It will change both in scope and timing in response to industry demand which is quite dynamic. Intergraph retains all decision rights as to what will be included in a particular release, and does not make binding commitments outside of a written commercial contract. Loading Status KPI display Staging area Quality Dashboard Incoming Data Bulk load Web services Mapping Tools Exception reports Plant Data Validation Transform/ Load SAP Design Tools RCM Etc.. Process Optimization Tools for completion and correction of data Checks performed and results documented Validation to include: Degree of completion Comparison between incoming and existing As-built data Valid pick list values, UoM, Syntax Referential integrity Check against business rules Across sources e.g. line list vs. P&ID vs. 3D model August Intergraph 26, All Rights Reserved

15 SPO Roadmap SPO Project Execution 2008 Support Project Data Loading WEB Services Spreadsheets Offer of Change functions specific to project execution Provide capabilities for Interface Control, Nonconformity/waiver management and Technical Queries August 26, This Document is designed to communicate a perspective of likely R&D prioritization based on the current indicators of client demand. It will change both in scope and timing in response to industry demand which is quite dynamic. Intergraph retains all decision rights as to what will be included in a particular release, and does not make binding commitments outside of a written commercial contract.

16 SPO Project Execution - overview EPC Package Suppliers Owner Operator Bidirectional Data Exchange PROJECT EXECUTION SOLUTION SmartPlant Foundation 2008 Release Nonconformance Technical Query Change Mgt I N T E G R A T I O N Areas Systems Disciplines Tags Documents Interface Mgt Risk Completion/ Start-up August 26, CORE SOLUTION (Plant Design Basis)

17 Openness and Third Party Business Packages August 26,

18 Example - Third party SPO business package Process Optimization portal by Falconeer Falconeer alarms superimposed Falconeer on Alarms P&ID See At SPO Demo stand and Falconeer stand Detailed information from Falconeer Access to information in SPO and SAP August 26,

19 Want to know more about SPO? SPO whitepapers may be downloaded from August 26,

20 Leveraging the Engineering Design Basis and Bringing Value throughout the Plant Life Cycle Kevin Stanley & Ray Howarth August 2008 Hilton Opera Hotel Hanoi, Vietnam