From Integrated Engineering to Integrated Operation

Transcription

1 From Integrated Engineering to Integrated Operation Siemens Process Automation and Engineering siemens.com/process-automation

2 Current Issues in the Process Industry Digitalization Data Consistency Vertical Integration Regulatory Compliance Integrated Operation Data Management Safety Cost Reduction Condition-based Maintenance Plant Lifecycle Integrated Engineering Modularization Continuous Operation Time-to-Market Global Collaboration Page 2

3 Key Questions for Plant Operators How do you manage your plant data over the entire plant lifecycle? How do you increase your plant availability? How do you manage the changes during operation? How do you ensure regulatory compliance? And how do you use the benefits of digitalization to your advantage? Page 3

4 Semens Automation and Engineering accompanies you throughout the entire plant lifecycle Integrated Operation Plant Design and Engineering Page 4

5 Today s challenges of engineering in capital projects Page 54

6 The COMOS Portfolio covers the total lifecycle of a plant Integrated data management worldwide with COMOS Platform Consistency Consistent plant engineering with COMOS Process Fast & easy EI&C engineering with COMOS Automation Productivity Profitability Interoperability Transparency Efficiency Secure asset management with COMOS Operations Quality Flexibility Comprehensive information management with COMOS Lifecycle Page 65

7 Global Collaboration in Engineering COMOS is based on an object oriented database, i.e. every date exists only once in the system Page 75

8 Global Collaboration in Engineering COMOS completely integrates all disciplines into a globally consistent database Process Engineering System Engineering Electrical Engineering Instrumentation Piping DATA HUB Automation Page 85

9 Efficient Import of Field Device Data Interface between COMOS and the PIA Life Cycle Portal. FIELD DEVICE DATA COMOS PIA Life Cycle Portal Page 97

10 Efficient Import of Field Device Data Requirement definition in CAE tool Selction process in electronic catalogue Automatic insertion of device properties in CAE tool Page 10 8

11 Efficient Import of Field Device Data (Demo) A pressure transmitter has to be added Page 11 7

12 Efficient Import of Field Device Data (Demo) The process engineer defines the technical requirements in his engineering tool Page 12 7

13 Efficient Import of Field Device Data (Demo) defines additional parameters and sends the requirements electronically to the PIA lifecycle portal Page 13 7

14 Efficient Import of Field Device Data (Demo) He receives a list of devices, which potentially fit with his requirements Page 714

15 Efficient Import of Field Device Data (Demo) makes a preselection and receives comparison tables Page 15 7

16 Efficient Import of Field Device Data (Demo) After decision for a specific device he defines additional device parameters and initiates the data transfer to his engineering tool Page 16 7

17 Efficient Import of Field Device Data (Demo) The device data are automatically inserted into the corresponding fields of his engineering system Page 17 7

18 Efficient Import of Field Device Data (Demo) and the data are available for all forthcoming engineering steps, e.g. the loop diagram Page 18 7

19 Efficient Import of Field Device Data the future Interface between COMOS and FIELD DEVICE DATA COMOS Page 19 7

20 Integrated Engineering with COMOS and SIMATIC PCS 7 Bi-directional interface Automated engineering for DCS hard- and software Exchange of configurations and structures GAUGE COMOS SIMATIC PCS 7 Page 20 8

21 Integrated Engineering with COMOS and SIMATIC PCS 7 Page 21 8

22 Integrated Engineering with COMOS and SIMATIC PCS 7 Bi-directional interface Automated engineering for DCS hard- and software Exchange of configurations and structures Page 22 8

23 Access to Projects and Systems Worldwide Mobile Solutions from COMOS: Easy and efficient information management via web Page 23 9

24 Access to Plant Data on site Mobile Solutions from COMOS: Easy redmarking, even in ex-zones Page 24 9

25 Your benefits in Plant Design and Engineering Ready! up to 30% less time up to 20% lower costs Page 25 10

26 Installation and Commissioning Integrated Operation Page 26 11

27 Classical Approach: Factory Acceptance Test in test area. Alle Rechte vorbehalten. Seite

28 Utilization of Simulation for Virtual Commissioning Seamless transfer of engineering data from COMOS and SIMATIC PCS 7 COMOS SIMATIC PCS 7 SIMIT Page 28 12

29 Virtual Commissioning Simulation and testing of the automation function with the SIMIT Simulation Framework COMOS SIMATIC PCS 7 SIMIT Page 29 13

30 Virtual Commissioning Effective and smooth system start-up of the real plant COMOS SIMATIC PCS 7 SIMIT Page 30 14

31 3D Virtual Reality Visualization COMOS Walkinside uses engineering data for various use-cases, e.g.: Design Reviews Operator Training Remote Operations COMOS Walkinside Page 31 15

32 Your benefits during commissioning Finished! Up to 80% time savings Significantly reduced risk for errors and accidents Substantial cost savings Page 32 16

33 Operation and Maintenance Integrated Operation Page 33 17

34 Integrated Operation with COMOS and SIMATIC PCS 7 Continuous update of changes Always up-to-date documentation Improved decisions COMOS SIMATIC PCS 7 Page 34 18

35 More Efficient Production Processes through Continuous Operation High degree of flexibility and scalability Reduced engineering and commissioning time SIMATIC PCS 7 Page 35 19

36 Powerful Controllers, Improving Performance SIMATIC PCS 7 Controller: High reliability Optimized availability 24 SIMATIC PCS 7 Controller Page 36 20

37 Faster, More Secure Data Exchange in the Field based on Profibus Page 37 21

38 Improved Diagnosis and Maintenance SIMATIC PCS 7 Maintenance Station and SIMATIC PDM with integrated field device management. PCS 7 Maintenance Station Page 38 22

39 Improved Diagnosis and Maintenance enlarged fieldbus diagnosis PCS 7 Maintenance Station Page 39 23

40 Improved Diagnosis and Maintenance and condition monitoring of non intelligent equipment Page 40 23

41 Efficient Execution of Maintenance Work On-site Maintenance management including integration of mobile devices XML COMOS Page 41 24

42 Efficient Execution of Maintenance Work On-site enables the consistent flow of information and documentation that is always up-to-date XML COMOS Page 42 25

43 Efficient Execution of Maintenance Work On-site Utilization of Integrated Engineering in maintenance Page 43 25

44 Knowledge Management through Optimal Training SIMIT OTS: Flexible and efficient training environments for operators TRAIN SIMIT OTS Page 44 26

45 Overview of the Current System Status at Any Time XHQ Operations Intelligence enables optimal decisionmaking in real-time XHQ Page 45 27

46 Plant Safety and Protection During Operation Industrial Security protects your assets from unauthorized access Page 46 29

47 Your benefits in operation and during maintenance % Product quality Optimal utilization Lower operating costs More production quality Page 47 30

48 Permanent Optimization of Your Plant over the Entire Life Cycle Design Modernization Integrated Operation Operation Engineering Commissioning Page 48 31

49 Your Benefits with From Integrated Engineering to Integrated Operation Faster engineering Page 49 32

50 Your Benefits with From Integrated Engineering to Integrated Operation JUNE Shorter Time-to-Market Page 50 33

51 Your Benefits with From Integrated Engineering to Integrated Operation Higher plant availability Page 51 34

52 Your Benefits with From Integrated Engineering to Integrated Operation Lower costs Page 52 35

53 Your Benefits with From Integrated Engineering to Integrated Operation Improved safety and security Page 53 36

54 What our customers say. Plant engineers and operators all over the world rely on our solutions for professional plant and data management.. All Rights Reserved.

55 Sinopec Engineering Incorporation, China Above all, it was the objectoriented database structure of COMOS that convinced us. This directly met many of our requirements for an integrated process development platform. Using this approach, we can supply even better products to our customers. Zhu Chuntian Sr. Vice Director Sinopec Engineering Incorporation, China. All Rights Reserved.

56 Novartis Pharma AG, Switzerland Internal studies show we have achieved engineering savings of between 8 and 12% by using COMOS software. Christoph Jauslin Head of Engineering IT Novartis Pharma AG, Switzerland. All Rights Reserved.

57 BMA Braunschweigische Maschinenbauanstalt AG, Germany Due to the uniform COMOS data platform, we succeeded in significantly reducing the project lead times, lowering the error rate and thus increasing quality, and improving the plant documentation. Thomas Fischer Head of Plant Engineering BMA Braunschweigische Maschinenbauanstalt AG, Germany Unrestricted. All rights reserved. Page 57 siemens.com/comos

58 Aker Solutions, Norway With our innovative engineering concept and the use of the COMOS software, we are able to perform work sequences simultaneously with higher data quality. Stein Schjerve CIO Engineering Aker Solutions, Norway. All Rights Reserved.

59 Thank you very much for your attention! Siemens Process Automation and Engineering siemens.com/process-automation