Your strategic MES partner. By: Sam Chen

Transcription

1 Your strategic MES partner By: Sam Chen

2 About MESPRO MESPRO is Cleo s MES solution designed to help manufacturers to stay competitive and efficient. Our customers are locating in some major manufacturing hubs around the world. USA Canada Mexico China Taiwan Malaysia Customers: Our primary markets are Automotive, Medical, Electronics, Plastics, Metal Former etc

3 Delivery Architecture 24/7 at your finger tips

4 Connectivity Methods

5 Acquisition Methods Real Time Monitoring Cleo I/O Contact Cleo I/O Contact allows MESPRO to monitor Machine Status, Production Output, Actual Cycle Time, Runtime, Downtime, etc With Euromap63, MTConnect, OPC Host/Data Exchange Interfaces, MESPRO is collecting process parameters from all the respective machines in real time for Quality Control & Tracking MESPRO supports: Molding CNC Laser Stamping Die Casting Auto Assembly More

6 Planning & Scheduling Work Order Auto-Assign and Progress Tracking Work Order download from ERP automatically Support manual create work order Support multiple Routing Sequence Optimize capacity planning & scheduling Auto split work order based on optimal quantity Multi-Sequence Machines Sequence:10 Work Order Allow download from ERP, or manual create Sequence: 20 Sequence: 30 Auto assign based on Machine Capacity Optimal Quantity Jobs

7 Planning & Scheduling Real Time Planning Board & Scheduler Scheduling Production Job to Machine in real time. Support Family Mold. Color alarm, Green: On time; Red: Delay. Allow Drag and Drop. Support quick splitting of Production Orders. Time scale by Year, Month, Day, Hour Displaying machine real time status Index by Work Order, Part, Customer Real Time Scheduler Order Management & Progress Tracking Green: On time; Yellow: Delay Sequence Progress Includes PM & Repair Work Orders Work Order Progress Tracking Job Progress

8 Real Time Scheduler Current Time Machine Status Work Orders Status - Based on RESOURCE availability By Machine, By Mold or Assembly Line - Schedule Orders: Production Work Orders, Forecast Production Orders, Preventive Maintenance Work Orders etc

9 Shop-Floor Event Reporting Quick Event Reporting Station MESPRO Functions Touch N Go Login Multi-Machine Quick Scrap Down Select Job Control Tooling Management Document Record operator operation Support 1 to 1 and 1 to Many machine. Quick scrap quantity Quick select scrap reason Quick selection of downtime reason Setup Start Pause Complete Tooling setup Cavity change Production Process Sheet Production Work Order document Paperless Quick and Easy Real time Data Recording Real time Upload to ERP system

10 现场无纸化平台 Shop-Floor Event Reporting Machine No. ;Run Status; Order Status Production Data Operator ID QC Status Label Printing Tab for Machine Down and Scrap reporting Performance Analytics Simple Quick Secure Informative

11 Dashboards Real Time Dashboard & OEE Calculation OEE are stated in a generic form which allows comparison between manufacturing units in differing sites. It is not however an absolute measure and is best used to identify scope for process performance improvement, and how to achieve it. Normally we work with site to firm up formulae. Layout OEE OEE Dashboard can be displayed on Shop Floor TV, PC, Cellphone, PAD, etc

12 实时看板及 OEE 计算 Dashboards Work Order Tracker: Tightening Setup and Change Over Time Time to Completion: Less Than 2 Hours Greater Than 2 Hrs Less Than 6 Hrs Greater Than 6 Hrs

13 Preventive Maintenance & Repair Machine/Tooling Preventive Maintenance & Repair MESRPO records time and quantity of equipment and mold used, calculates the time of next occurrence of maintenance. Greatly reduces the occurrence of unscheduled plan! Approval Plan date Maintenance Type Maintenance item and material Maintenance Orders are included in the Production Scheduling Auto calculate maintenance due date Auto generation of maintenance work orders Maintenance Process Maintenance Material Maintenance Labor Maintenance based on Calendar/Runtime/Cycle interval Maintenance Dashboard Maintenance Auto Alert Tooling Dashboard

14 Tooling Management Tooling Management & Tracking Listing of all tooling for the part Tooling management Tooling lifetime Tooling status management Tooling tracking Tooling efficiency analysis Tooling & Machine qualification Support Family Mold Display the tooling status Tooling cavity

15 Barcode Management & Traceability MESPRO Barcode Management & Traceability supports: Auto generation of Bar code labels covering the whole production spectrum. WIP location and production status tracking Batch, Lot and Serial No tracking QC Process Tracking Laser Painting Printing Assembly Scan Process Definitions

16 Barcode Management & Traceability QC Check QC Label Packing Production Label Label Generation at Production Line: - QC Label - Engineering Label - Production Label Packing QC Check Packing Label Medical Plastic Product Packaging Process STD Pallet

17 Report Basing upon SQL Reporting Service,MESPRO provides standard Production, Quality, and Engineering related analysis reports. It supports speedy configurable report development and generations.

18 Report

19 Reports Many More.

20 Messaging Management Built-In Escalation Architecture Management Daily/Weekly report (Send out daily/weekly report automatically) Planning MESPRO Production Daily work order progress report Work order abnormal report( Work order delay, over production alarm) Hourly report (Hourly, 4-Hours, daily production report) Machine down report Monthly/Weekly/DailyHourly report Tooling Tooling error report Tooling changing report ( before two hours) *User defined delivery schedule and report

21 2016 Product Development Road Map Energy Module 2016 Q4 - Consumption by Machine / WO - Loading - Costing - Stability - Spike Pattern Meter Wiring Electricity Usage Reading

22 2017 Product Development Road Map Quality Module 2017 Q1 - Real time acquisition of process parameters or Statistical Values from Production Machines. - Ability to interface with measuring equipment for Statistical Values. - Easy manual entry of measuring results - Provide system guidance for QC test steps. - Process control and scrap minimization. - Standardized interface to QS-STAT - Export Data to various file formats Graphical Dashboards & Reports Calibration / Measuring Tools Interface

23 Value Propositions Improved Production Planning & Scheduling Improved Equipment Runtime, Throughput and Yield Provide Clarity and Visibility on the Shop Floor Optimize Business Systems Effectiveness Improved Profitability Improved Inventory Accountability Improved Equipment Uptime and Overall Efficiency Reduce Waste, Scrap, Rework Enhance Inter-Departmental Team Work Spirit Improved Product Quality Compliance Promote Management by Exception Progressing Towards SMART MANUFACTIRING

24 Thank you!