Additive Manufacturing im Maschinenbau

Transcription

1 Additive Manufacturing im Maschinenbau Frank Schäflein Senior Technical Consultant Stratasys 1 STRATASYS / THE SOLUTIONS COMPANY

2 STRATASYS For more than 25 years, Stratasys has been at the forefront of 3D printing and additive manufacturing innovation. HEADQUARTERS EDEN PRAIRIE, MN AND REHOVOT, ISRAEL OVER 1,200 GRANTED OR PENDING ADDITIVE MANUFACTURING PATENTS GLOBALLY $673 MILLION REVENUE (2016) OVER 30 TECHNOLOGY AND LEADERSHIP AWARDS PUBLICLY TRADED ON NASDAQ (SSYS)

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4 STRATASYS ECOSYSTEM HELPING CUSTOMERS TRANFORM BUSINESS MODELS Strategic Partners Customer Applications Stratasys Direct Manufacturing & Strategic Consulting CUSTOMERS Materials GrabCAD Software 3D Printers & AM Systems

5 STRATASYS PATENTED TECHNOLOGY FDM» FDM technology builds durable, accurate parts» Wide range of thermoplastic materials» Used for concept models and functional prototypes manufacturing tools, jigs and fixtures production parts 5 STRATASYS / THE SOLUTIONS COMPANY

6 STRATASYS PATENTED TECHNOLOGY POLYJET» PolyJet technology produces smooth, finefeatured prototypes, production parts and tooling» Widest range of photopolymers includes triple-jetting, digital ABS, rigid opaque and rubber-like resins in hundreds of colors, translucent shades and Shore A values» Special photopolymers are available for dental and medical applications» Multiple materials can be printed in a single part 6 STRATASYS / THE SOLUTIONS COMPANY

7 FDM PORTFOLIO Price Fortus 900mc Mojo* 1 material (standard) uprint SE Plus 1 material (standard) 203x203x152mm 8 x 8 x 6 in Stratasys F170 3 materials (standard) 254x254x254mm 10 x 10 x 10 in Stratasys F270 3 materials (standard) 305x254x305mm 12 x 10 x 12 in Stratasys F370 4 materials (standard & engineergrade) 356x254x366mm 14 x 10 x 14 in Fortus 380mc 8 materials (standard & engineergrade) 356x305x305mm 14 x 12 x 12 in Fortus 450mc 12 materials (standard, engineergrade & high performance) 406x356x406mm 16 x 14 x 16 in 13 materials (standard, engineergrade & high performance) 914x607x914mm 36 x 24 x 36 in 127x127x127mm 5 x 5 x 5 in Idea Series Design Series/Shared Office Production Series *Only sold in the Americas Performance and Size 7 STRATASYS / THE SOLUTIONS COMPANY

8 POLYJET PORTFOLIO Objet1000 Plus Price Objet24 1 material 234x192x148mm x 7.55 x 5.85 in Objet30 5 materials 234x192x148mm x 7.55 x 5.85 in Objet30 Pro 8 materials 234x192x148mm x 7.55 x 5.85 in Objet30 Prime 11 materials 234x192x148mm x 7.55 x 5.85 in Objet Eden260VS 15 materials 255x252x200mm 10 x 9.9 x 7.9 in Objet260 Connex3 23 base materials, triple-jetting simultaneously, digital materials, color 255x252x200mm 10 x 9.9 x 7.9 in Objet500 Connex1 17 base materials, triplejetting 490x390x200mm 19.3 x 15.4 x 7.9 in Objet350/500 Connex3 23 base materials, triple-jetting simultaneously, digital materials, color Objet x342x200mm 13.4 x 13.4 x 7.9 in Objet x390x200mm 19.3 x 15.4 x 7.9 in Stratasys J base materials, 6 material jets simultaneously, digital materials, widest range of Shore A values, 360,000+ colors 490x390x200mm 19.3 x 15.4 x 7.9 in 11 base materials, dualjetting, digital materials 1000x800x500mm 39.3 x 31.4 x 19.6 in Design Series/Shared Office Production Series Performance 8 STRATASYS / THE SOLUTIONS COMPANY

9 EVOLVING FROM 3D-PRINTING TO THE DIGITAL FACTORY Materials Repeatability Factory Integration 9 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

10 OPERATIONAL EFFICIENCY Manufacturing Aids TIME & COST SAVINGS 40-90% lead time reduction 70-95% cost reduction DIGITAL INVENTORY Reduce inventory requirements Produce components on-demand Painless design revisions MITIGATE RISK Safer & lighter tools for employee handling Increase accuracy with conformal components 10 STRATASYS / THE SOLUTIONS COMPANY

11 Targeted Departments Assembly Fabrication R&D Packaging & Logistics Quality Control Health & Safety 11 STRATASYS / THE SOLUTIONS COMPANY

12 Manufacturing Aids 12 STRATASYS / THE SOLUTIONS COMPANY

13 Additive manufactured JIGS AND FIXTURES Optimizing manufacturing COUNTERING MANUFACTURING CHALLENGES Decreasing cost Reducing cycle time Increases and maintains product quality and repeatability Increasing workforce safety Minimize the possibility of human error Permit the use of medium-skilled labor Allow production of repeat orders without retooling 13 STRATASYS / THE SOLUTIONS COMPANY

14 ADDITIVE MANUFACTURING PRODUCED TOOLS The Advantages Tooling can have more complexity Consolidation of tooling components Improved ergonomics Weight reduction Easy customization Cost effective even for single components 14 STRATASYS / THE SOLUTIONS COMPANY

15 Manufacturing Aids 15 STRATASYS / THE SOLUTIONS COMPANY

16 Production parts 16 STRATASYS / THE SOLUTIONS COMPANY

17 FROM PROTOTYPES TO PRODUCTION TOOLS TO REAL PARTS Rapid prototyping of unique parts with exacting requirements Low-volume custom applications Advanced tooling and production applications Ability to produce flight-certified parts FDM materials for extreme environments 17 STRATASYS / THE SOLUTIONS COMPANY

18 Production MARKET SEGMENT Special Machinery - Machine Components Part Types Solution Adoption Drivers Brackets Guides Doors & Latches Covers & Protectors Feeders Tensioners Engineering and High Performance Variety of Materials Inventory Cost Production Cost Production Time Design Changes Mfg. on demand 18 STRATASYS / THE SOLUTIONS COMPANY

19 Production 19 STRATASYS / THE SOLUTIONS COMPANY

20 Machine components 20 STRATASYS / THE SOLUTIONS COMPANY

21 FDM is taking on increasing importance as an alternative manufacturing method for components made in small numbers. Günter Schmid, BMW STRATASYS / THE SOLUTIONS COMPANY

22 THANK YOU! Frank Schaeflein Senior Technical Consultant Stratasys GmbH STRATASYS / THE SOLUTIONS COMPANY