Exaquantum/Batch. Batch Information System for Analysis and Reporting. Bulletin 36J04B10-01E

Transcription

1 Exaquantum/Batch Batch Information System for Analysis and Reporting Bulletin 36J04B10-01E

2 Exaquantum/Batch is an intelligent S88 based Batch Information System. It provides analysis and reporting facilities that collect, store and display current and historical data from batch production, equipment and recipe viewpoints. This enables easy user access to batch information for decision support, production planning, production scheduling, analysis, process improvement, quality and legislative compliance purposes. Synaptic Business Automation underlies a process of co-innovation and collaboration with customers that leverages Yokogawa s domain knowledge and digital automation technologies to create sustainable value. Synaptic takes its name from the synapse, a structure in the nervous system that plays a role in the transfer of signals to other parts of the body. With Synaptic, we help customers create new value by connecting and integrating everything such as data, organizations, business processes and supply chains with domain knowledge and digital automation technologies, like neural networks. With Business Automation, we co-create value with customers by improving their business performance through optimization of supply chains and operations, and maximization of asset performance through co-innovation and digitalization. Business Benefits Faster time to market for new products Reduced material costs Increased productivity and plant utilisation Better information for improved decisionmaking Powerful data analysis and reporting capabilities leading to quicker batch approval Supports Six Sigma programs Operational Benefits Strong batch reporting platform where batch, master recipe and equipment data for each batch is available for any report Automatic data collection is used to minimise set up time and engineering with Yokogawa Batch control systems Batch record keeping, reporting, monitoring and data analysis for improving batch production High performance and value Industry standards compliance: Based upon S88 standards and OPC Batch specification Support for use in applications subject to FDA 21 CFR Part 11 1 Exaquantum/Batch Exaquantum/Batch 2

3 Exaquantum/Batch is a valuable tool in batch-orientated industries, allowing users to focus on Key Process Performance Indicators. It provides a web browser based, analysis and reporting user interface, to deliver valuable batch-based information in support of process improvement initiatives. Interface with OPC Enabled Control Systems Exaquantum/Batch Web Client Exaquantum/Batch Many field proven interfaces are available for S88 and non-s88 based control systems using OPC. Production improvement by Six Sigma Analysis Analyses cycle time variance and quality as batch Key Performance Indicators to identify problems in the production processes, allowing improvements to be made. Comprehensive Reporting Tool Report Distribution Hard Copies BatchWeb Batch Data Browsing Batch Analysis Charts Reporting Performance Rating Calculation Batch Database Exaquantum Trend & Event Storage Custom Batch Data Collection Recipe Data Collection Automatic Batch Data Collection OPC DA OPC Batch OPC DA & AE Other PAS CENTUM CENTUM VP Batch The comprehensive Exaquantum/Batch reporting package provides Excel-based flexible reporting which incorporates data from batches, equipment, master recipes and trend values along with the associated alarms and events. PDF Report Archive On-line Configuration Utilities FDA 21 CFR Part CFR Part 11 option is also available if required. To provide Electronic Record/ Electronic Signature functionality. Functional Overview BatchWeb BatchWeb is a web-based user interface similar to a web portal. On-screen menu selections allow viewing and analysis of different sets of continuously updated batch, equipment and master recipe data, from both Exaquantum/PIMS and Exaquantum/Batch databases, using standard charts and tables. There are a number of related views which may be selected: Production View: A table of useful plant information covering the recent batches Batch View: A list of batch records. Using filters, batch records may be displayed for any time period Equipment View: A list of units available in the Exaquantum/Batch database Master Recipe View: A list of the master recipes archived in the Exaquantum/Batch database Report View: A list of reports that may be run. A Report Archive view is also available that provides a list of the Exaquantum/Batch reports that have been generated 3 Exaquantum/Batch Exaquantum/Batch 4

4 Key Features The key features of Exaquantum/Batch are: 'Out of the box' integration with Yokogawa's CENTUM VP Batch control systems, providing immediate usability and benefits, based on the S88 standard, without complex engineering and database configuration Standard analysis of data providing: Automatic calculation and charting of cycle times for each batch Automatically generated charts showing unit utilisation Comparison of batches to peer groups Automatically calculated performance ratings for each batch A powerful tool for sorting and comparing batch history data Exaquantum/Web in Run Time Exaquantum Family Exaquantum/Web Chart in Run Time A customisable web-based user interface providing: Batch, master recipe and equipment data accessible via BatchWeb Ad-hoc web access to data without custom display generation Secure data storage with minimal client administration Optional 21 CFR Part 11 compliant functionality through the use of electronic records and signatures. Exaquantum/Batch is an extension of the Exaquantum Plant Information Management System (PIMS), which allows long term, time-lined collection and analysis of data from automated control systems. Exaquantum facilitates user-contextual presentation and management of operational information, providing a link from production level information systems into Enterprise Resource Planning (ERP) systems and Manufacturing Resource Planning (MRP) systems to create truly 'enterprise-wide' solutions. 5 Exaquantum/Batch Exaquantum/Batch 6

5 YOKOGAWA ELECTRIC CORPORATION World Headquarters 9-32, Nakacho 2-chome, Musashino-shi, Tokyo , Japan YOKOGAWA CORPORATION OF AMERICA West Airport Blvd, Sugar Land, Texas 77478, USA YOKOGAWA EUROPE B.V. Euroweg 2, 3825 HD Amersfoort, The Netherlands YOKOGAWA ENGINEERING ASIA PTE. LTD. 5 Bedok South Road, Singapore , Singapore YOKOGAWA CHINA CO., LTD. 3F TowerD Cartelo Crocodile Building, No.568 West Tianshan Road, Shanghai , China YOKOGAWA MIDDLE EAST & AFRICA B.S.C.(c) P.O. Box 10070, Manama, Building 577, Road 2516, Busaiteen 225, Muharraq, Bahrain Represented by: Printed in Japan, 803(KP) [Ed : 06/b] Trademarks CENTUM, Co-innovating tomorrow, Exaquantum, and Synaptic Business Automation are trademarks or registered trademarks of Yokogawa Electric Corporation. All other company brand or product names in this bulletin are trademarks or registered trademarks of their respective holders. Subject to change without notice. All Rights Reserved. Copyright 2003, Yokogawa Electric Corporation