MBW Metallbearbeitung Wertheim GmbH. Sheet Metal Technology Systems For the Most Successful Companies

Transcription

1 MBW Metallbearbeitung Wertheim GmbH Sheet Metal Technology Systems For the Most Successful Companies

2

3 Your Competent Partner For Superior Sheet Metal Products and Complex System Solutions MBW Metallbearbeitung Wertheim GmbH is one of the highly-successful enterprises in the Kurtz Ersa Group, operating in the Metal Components business area. With a tradition going back more than 235 years, our component supply and technology group gears its strategy towards long-term, healthy and sustainable growth. MBW offers you an unsurpassed range of services. Even in the development phase, we provide advice and engineer your products keeping the economics of the manufacturing processes in mind. Your components are produced on the most modern systems operated by our experienced, highly-qualified staff. We are the ideal partner when it comes to complex system solutions and superior, high-quality sheet metal products and offer a customised supply concept. Excellent quality, adherence to delivery schedules and flexibility are just as important to us as competitive pricing. Consequently, we constantly invest in modern production systems and optimise our manufacturing processes. Our SAP ERP system facilitates professional process planning and monitoring and, on request, can be linked up with our customers material requirements planning system. We are convinced that communication with our customers, suppliers and partners is crucial to our joint success. MBW is your reliable partner! Your Matthias Sacher Managing Director MBW Metallbearbeitung Wertheim GmbH 3

4 Flexible All-round Service Our customers are at home and globally successful in the most varied of branches. From its comprehensive range in the area of thin sheet metal, MBW supplies them with the specific service to ideally match the respective value added chain. Just as requested! Examples of our customers final products in which we are involved as the system supplier or sub-supplier of superior sheet metal components. 4

5 Perfectly-tailored Solutions for your Individual Requirements The strategy practiced at MBW is to offer and implement a flexible full range of services for our customers beginning with comprehensive consultation and moving on to the conceptualisation of the ideal design and user-friendly value engineering throughout all the areas of sheet metal parts and component engineering right up to the world-wide final assembly of the complete system always based on the requirements and needs of the customer. At the core of our services are uncompromising market orientation, constant investment in new manufacturing technology, continuous process optimisation and ongoing qualification of our staff in all areas of the company. It is our professionalism in customer care, team-based project work, coordinated capacity planning and the personal responsibility of each individual employee which makes it possible to achieve extraordinary results and the highest level of customer satisfaction on a lasting and reproducible basis. Our SAP ERP system supports EDI data exchange and the compilation and updating of contracts and delivery schedules. It offers our customers every possibility for flexible order processing. Professional & competent System supplier from the design phase to the worldwide final installation of complete systems Production cost optimisation service Constant process optimisation SAP ERP system EDI data exchange Outline agreements, delivery and slot schedules Excellent references 5

6 Optimum Customer Service Sales Management Key Account Sales Force Matthias Sacher General Manager & Head of Sales Tel Mobile Wolfgang Salber Key Account Manager Tel Mobile Markus Werner Sales Area Manager Tel Mobile Jürgen Schumacher Key Account Manager Tel Mobile Eberhard Diehm Sales Area Manager Tel Mobile Our customers enjoy optimum care. Our nationwide sales network in Germany and our key account management guarantee that you will always find a competent contact partner for your needs and requirements. Sales Office Service Barbara Dümmig Tel barbara.duemmig@kurtzersa.de Klaus Fischer Tel klaus.fischer@kurtzersa.de Conny Stöhr Tel conny.stoehr@kurtzersa.de 6

7 We are there for You. Customer Proximity and Flexibility are Indispensible! Avail of our advisory service and the expertise of the MBW specialists to ensure the user-friendly, value-engineered design of your parts. Thanks to our production site at the heart of Germany, delivery is fast and distances short. Of course, where required, we look after the logistics and the assembly of our products at the final customer s premises throughout the world. We regard short reaction times and the fast, flexible execution of your orders as a welcome challenge. In taking this on, we deploy the most modern communication technology in all areas. A direct, paperless data exchange in the most varied of formats is possible at all stages of the process. This greatly reduces the number of potential error sources, saves time and cuts costs. In order to achieve our corporate goals, we consider it vital to remain in constant discussion with our customers on current and future market developments. We work as a team, thinking and acting with a projectoriented approach in order to provide you with maximum satisfaction. Close to the customer & flexible Nationwide sales network in Germany Intensive customer service Optimum project support Short reaction times Fast execution of your orders 7

8 Certified Quality Foto: Sebastian Terfloth 8

9 Highest Quality Standards lead to Sustainable Success! Our welding engineers, master welders and certified welding staff undergo constant further training. You too can benefit from this expertise, which is regularly reviewed and certified. We guarantee our customers the highest welding quality and accuracy of fit of the manufactured products. Welding is of particular significance in rolling stock and vehicle parts. This is where the highest demands are made of the quality of the welding seams. MBW meets these requirements for constant high, reproducible quality in every respect. Qualified & certified Quality Management (DIN EN ISO 9001:2008) Occupational Health and Safety Management System (BS OHSAS 18001:2007) Environmental Management System (ISO 14001) Energy Management System (ISO 50001) Welding Certificate (DIN EN ISO :2006) EWF Manufacturer Certification System (DIN EN :2008) Certificate of Manufacturer s Welding Qualification (DIN 2303) Welding Certification of Rail Vehicles and Vehicle Components (DIN EN ) 9

10 10 State-of-the-Art The MBW Machinery

11 Benefit from our Economical and On-time Production Stamping, bending, lasering or powder coating we ensure that our machinery is constantly state of the art, thus guaranteeing the reproducible, costeffective production of your parts with a high degree of automation. Avail of our extensive expertise in sheet metal and metal processing even when developing your components and assemblies. With our competent and experienced team of design engineers, we execute production-oriented, economical solutions. Our 3D software and hardware is state of the art, even permitting data transfer for direct NC programming. The excellence of our machinery guarantees the highest productivity and best processing quality. This allows us to manufacture high-quality products flexibly and at attractive prices. Some examples from our modern machinery with a high degree of automation are the universal punchlaser machine TruMatic 6000 with 2,700 W laser power (max. sheet metal format: 3,000 x 1,500 mm), a punch-nibble centre, a 5 kw laser with storage tower connection, fully-automatic bending cell and an automatic continuous powder coating system with component sizes from up to 1.6 x 1.8 x 4 m and 400 kg part weights. Precise & economical Highest quality standard Accurate delivery schedules Highest dependability Reproducible processes Modern machinery High degree of automation 11

12 12 Modern Powder Coating System

13 We love to play colourful! MBW Surface Treatment A large range of colours in the powder coating system Cleaning and degreasing in the pre-treatment plant The parts are moved through the plant by means of Power & Free handling. They are initially pretreated in an aqueous, wet chemical degreasing and iron phosphate sequence before being ideally coated as they pass through a power spray cabin. The powder coating is then baked in the curing oven. Following cooling, the parts can be passed on for shipment or moved to subsequent assembly for further processing. With this system, MBW boasts the greatest flexibility and offers you the highest surface quality. Reliable & environment friendly High-quality coatings Reliable quality High degree of automation Large-scale process chambers Solvent-free High flexibility System and contract coating Competent professionals Quality assurance in surface treatment 13

14 14 Contract Manufacturing by Professionals for Professionals

15 New Perspectives with MBW Contract Manufacturing From paperless order processing to assembly and on to delivery we offer you all the phases of professional contract manufacturing. Companies wanting to play a leading role in the world market generally concentrate their production capacity on the strategically most important products. In order to be able to market a comprehensive portfolio nonetheless, more and more companies are opting for contract manufacturing a business model which offers technical, infrastructural and commercial advantages. Of course the quality of your products has to live up to your good name. But that is not the only aspect to make MBW the ideal contract manufacturing partner. For example, with sheet metal-specific value analysis, we bring a further area of expertise into play which provides genuine added value for you we optimise products, processes, costs and quality. Let s get together to increase efficiency and productivity! MBW Contract Manufacturing Paperless order processing Sheet metal parts production Acquisition of components Material requirements planning Assembly including electrical installation Final acceptance Packaging Delivery 15

16 On-Time Delivery of your Components You can rely on us that s a Promise! Reliable & on schedule Exact and binding delivery dates Highest delivery dependability Optimal project management Short reaction times High flexibility Framework agreements, delivery and slot planning Our customers can rely absolutely on MBW. We know the importance of reliability and adherence to delivery schedules and how much is depending on it. That s why we plan and manage your orders professionally with active capacity planning and control, thus achieving maximum adherence to delivery schedules. We carry out your requests according to precise delivery schedules. Long-term delivery agreements are executed just as reliably as time-critical individual projects. SAP Supported Capacity Planning Flexible Network of Logistics Partners 16

17 MBW Metallbearbeitung Wertheim GmbH 6,000 m² Most Modern Production Area At our Wertheim site, we have a production area of 6,000 m² with the most modern machinery and over 100 motivated and highly-qualified staff at our disposal. Professionalism and experience are the basis for extraordinary performance and sustained success at MBW. We execute superior sheet metal products and perfect system solutions for you, from the design engineering to world-wide final assembly of the complete system. With our technical design expertise, and working in close cooperation with you, we produce technically optimised components and products that meet your requirements. powder coating system creates perfect surfaces while we look after the complete final assembly of your high-quality system units all with the greatest adherence to delivery schedules. In over 20 years in the branch, MBW Metallbearbeitung Wertheim GmbH has developed quickly and continuously, nationwide, to become one of the successful top suppliers in metal processing. The materials are processed on cutting-edge production systems for sheet metal working. Experienced, highly-qualified welders ensure uniform high, reproducible quality in welding and connecting components. Our automated continuous Modern Administration and Production Building 17

18 The Kurtz Ersa Corporation Over 1,200 Employees Worldwide A wide diversity of products, production technologies and business sectors make Kurtz Ersa a group with great technical potential and a multitude of opportunities to exploit synergy effects. Time and again, our products have set new standards. Our willingness to repeatedly embark on new paths enables us to respond flexibly to customer wishes and continually optimise our performance capacity. We are close to our customers. Our extensive product portfolio caters to most customer needs. In addition, we are able to develop and produce oneoffs to meet special requirements. We offer our customers the security of finding, in Kurtz Ersa, a partner with international orientation who is also skilled in dealing with the cultural customs and practices of the global market. The business fields occupied by Kurtz Ersa have grown historically. Thanks to the long company tradition, we have always been accustomed to developing and integrating new technologies, markets or production processes at an early stage. Kurtz Holding GmbH & Co. Beteiligungs KG parent company and headquarters of the Kurtz Ersa Corporation Portfolio Electronics Production Equipment Stencil Printers Reflow Systems Selective Soldering Systems Wave Soldering Systems Rework Systems Inspection Systems Soldering Stations Soldering Fume Extraction Units Solders, Fluxes and more Staff Training and Certification Portfolio Moulding Machines Engineering Complete Plants Particle Foam Machines Pre-Expanders Shape Moulding Machines Block Moulds Cutting Lines Foundry Machines Low-Pressure Casting Machines Tiltable Gravity Casting Machines Gravity Casting Machines Trimming Presses Pre-Processing Machines Automation Tools and Components Portfolio Metal Components Metalwork Grey Cast Iron/Nodular Cast Iron Sheet Metal Technology Machining (Mechanical Treatment) Contract Manufacturing 18

19 The Future needs a Past Sustainability is an Integral Part of our Corporate Culture kurtz ersa H A M M E R A C A D E M Y Our first production plant an iron hammer works which first went into operation in 1779 was water driven. We have retained this historic industrial monument as a visible symbol of our enduring corporate development. Our management system is the basis for a systematic control of the processes. We integrate the sustainability aspect into this system, thus creating the fundament which ensures that all our employees are committed to their daily actions. The numerous production processes of our own are constantly subject to enhancements under the sustainability aspect. Internal and external audits monitor the success. In our product development, the resource use improvement potential is defined early in the process, at the time of compiling the equipment specifications. Knowledge is the raw material from which the future is made. Since February 2016, we have been offering both our employees and our customers a wideranging programme of seminars and advanced training courses under the umbrella of the virtual education platform, Hammer Academy. Most of the lecturers are recruited from among the staff and management of the Kurtz Ersa Corporation. Internal Control Systems Business Excellence The Hammer Academy is the platform which unites the experience gained in a long family tradition with current knowledge in global markets. Information Security ISO Energy Management Kurtz Ersa Integrated Management System ISO 9001 Quality Management System Risk Management ISO Environmental Management OHSAS Workers Safety/Health Protection 19

20 The Kurtz Ersa Corporation Worldwide Present Own sales/distribution branches Local agents Other presence Subsidiaries of our own and competent distribution and service partners give our customers the security of knowing that we offer a fast, professional service, all over the world. MBW Metallbearbeitung Wertheim GmbH Gyula-Horn-Str Wertheim Phone Fax info-mbw@kurtzersa.de /2016 subject to changes MBW Metallbearbeitung Wertheim GmbH