Overall Equipment Effectiveness Solution Real-time Machine Availability Management for Maximizing Operational Excellence

Transcription

1 ifactory Solution Ready Package Overall Equipment Effectiveness Solution Real-time Machine Availability Management for Maximizing Operational Excellence SRP-IFS200 Rapid configuration of OEE solution Cloud platform to improve machine availability Easy data management to optimize production efficiency

2 System Introduction WISE-PaaS/Dashboard Most manufacturers are unable to identify the key losses contributing to low machine productivity as it is tedious to record, collect and analyze the data manually. Advantech introduces an Internet of Things (IoT) enabled real-time machine status monitoring platform for the provision of machine availability. IoT devices and wireless communications are used for capturing real-time machine data. After that, such information is computed in edge intelligence platform and visualized through a graphical dashboard after being processed by various data models. Cloud-based services are designed and developed for making full use of the visualized data to facilitate end-users production operations and behaviors. OEE Overview Real-time Machine Status Monitoring Machine Availability & Line Balance Rate Warning of Equipment Failure or Abnormal Operations System Functions Utilization Monitoring Equipment status table Data visualization Cloud-based Service Scalable cloud database Seamless software upgrades Plug & Play Deployment OT and IT convergence Rapid implementation Flexible Software Platform Editable interface Script-based extensibility Cycle Time Cycle Time and Machine Analytics Calculation of Line Balancing Warning of Line Balancing Problem

3 Machine Availability Real-time Machine Status Machine Status Timeline Actual Production Time and Production Hours Lost Machine Availability Trend Report Production Line Information Monthly Data of Machine Availability Target Setting and Management

4 Software Diagram OEE Management Industrial APPs (SRPs) Overall Equipment Effectiveness Machine Monitoring API Availability Monitoring Real-time Machine Status Historical Status Timeline Production Monitoring API Production Streamline Balance Monitoring Production Normalization C/T Monitoring Production Average C/T Monitoring Web Browser Management Reports Push Notifications Mobile Dashboard RESTful API Node-RED Visualization Data Infrastructure WISE-PaaS Cloud Services Compute Resource Management Micro-services Elastics Scaling High Availability WISE-PaaS Data Services OEE Cloud Data handler IoT Hub Public Cloud Public Cloud MQTT/AMQP Edge Intelligence Industrial SCADA Machine to Intelligence Protocol Conversion / Sensor Management / Digital Twin Manufacturing Execution System (MES) Shop Floor Report (SFR) System Diagram Central Management Cloud Base Local Storage ifactory Cloud WISE-PaaS Dashboard Database Server Edge Computing Cloud-based Equipment Availability Monitoring Solution SRP-IFS210 SMT Data Collection Solution SRP-IFS240 Numerical Control Equipment Connection Solution SRP-IFS230 Wireless Connectivity Cable Link Field Site Modbus-RTU I/O Other PLC Protocol WiFi AP IoT Wireless I/O Module Data Acquisition Module Managed Ethernet Switch Industrial Communication Gateway Relay Output Modbus TCP Module Production Machine SMT Numerical Control Equipment

5 Feature Highlights Complete Data Acquisition Data from heterogeneous machines can be collected through sensors, serial hardware connection devices, and communication protocols for equipment and production information analysis. OT and IT Convergence This innovative approach of WISE-PaaS cloud services reduces the time-to-value of an IT initiative while seamlessly integrating with Operational Technology (OT) for production management. Dashboard Visualization The OEE solution realizes overall factory visibility on real-time machine status and stoppages to enable root cause analysis for maximizing machine utilization and productivity. Industrial Applications Electronic Manufacturing In high-mix electronics manufacturing environments with more new product introductions and changeovers, OEE is the key to success. Maximized machine availability by minimizing downtime and enhanced high throughput by machine efficiency optimization. Footwear & Textiles In the labor-intensive and cost-sensitive industries such as textiles and shoemaking, real-time manufacturing visibility is essential. Upgraded from manual transcription to real-time production monitoring for efficiency improvement and quality control. Metal Processing Competition in the machine and metal industry is fierce, and the industry has an urgency in increasing its production efficiency. Optimized equipment utilization and achieved the highest possible productivity at the lowest cost. CNC CNC industry is facing a major issue in having network monitoring capabilities to track OEE. Improved CNC machine efficiency, quickly identified production bottlenecks, and measured the effects of process improvements.

6 Ordering Information Solution Package WISE-PaaS Situation Room SRP-SR-100-BTO LCD Wall: 86 x x 2 Server and Display: DS-980 x 1 Control Panel: UTC-520 x 1 WISE-PaaS/SignageCMS x 1 WISE-PaaS VIP Membership 98DPWAP2K WISE Point: 2,000 Points SRP-IFS210 Cloud-based Equipment Availability Monitoring Solution WISE Point: 200 Points OEE Cloud Service - Entry Level for 200 Tags ADAM-3600C X 1 OEE Cloud Edge Server WISE-PaaS/EdgeLink SRP-IFS230 Numerical Control Equipment Connection Solution ACP-4000 X 1 Windows Server 2016 TPC-1551T X 1 Windows Embedded 7 Pro WebAccess/SCADA 300 Tags SRP-IFS240 SMT Data Collection for Efficiency Enhancement Solution ACP-4000 X 1 Windows Server 2016 UNO-2272G X 1 Windows Embedded 7 Pro WebAccess/SCADA 300 Tags Optional Purchase IoT.SENSE Training IoT.SENSE Consulting Basic Training Advanced Training IoT Solution and On-site Technical Support 2 days 1 day 3 days No. 1, Alley 20, Lane 26, Rueiguang Road, Neihu District, Taipei, Taiwan Tel: Fax: US/Canada: Europe: /8081 Netherlands: China: Taiwan: Japan: Korea: Other countries: