Leveraging Technology in SH&E

Transcription

1 Leveraging Technology in SH&E Changing the game to save lives Pierre Van Neste Global Accounts Leader & Synergy Business Development Leveraging Honeywell Technology Life Safetyin SH&E SENY Development Conference

2 Industrial Revolution Power of Machines Factories and Electricity

3 Internet Revolution Computer Power, Data Networks Access to Information and Communications

4 Industrial Internet THE FUTURE IS NOW Revolutionizing the machine: Adding intelligence Advanced analytics Harnessing the creativity of our people at work 4

5 Declining Sensor/Storage Cost Sensor Cost by Selling Price Storage Cost Per Gigabytes

6 Machine Intelligence 6

7 What About Technology for SH&E SH&E Use Of Technology Has Been Post-Incident Compliance Management Focused 7

8 Let s Take A Pause Most industrial stakeholders have a stated focus on the development of a strong Culture of Safety : Safety program standards, processes & protocols; Incident management and investigation; Compliance management / Certification management; Safety training standards & protocols; Due diligence / record keeping protocols; Instructor / CBT / LMS managed training processes; Most range from fairly developed to extensive to exceptional with a strong focus on the post incident due diligence; 8

9 Let s Ask the Question? Then Why Are the Results so Different? 9

10 Let s Ask Another Question? Why is Due Diligence Treated as a Separate Process? 10

11 How About This One? Shouldn t Good Due Diligence be that you ve done EVERYTHING you could have possibly done and if so isn t the due diligence then fundamentally accomplished? 11

12 What about SH&E Statistics? Why is it that over the last 10 years of statistics, very little has actually impacted the results agressively? If we re getting better at safety and more experienced then why are the results not noticeably improving? 12

13 Where is Our Focus? Are we actually focused on successfully changing the Culture of Safety or just playing with statistics? Are we actually focusing on the root causes or just playing with the symptoms? 13

14 In the End What is Compliance? Compliance is in fact the end result of a highly successful Culture of Safety 14

15 Culture of Safety Case For Change Industry Dynamics HSE Challenges PPE Complexity Increased pace of PPE Industry Consolidation Evolution from PPE products to Total Safety Solution Technology Industry drive to globalization, standardization and rationalization Increased pace and complexity of safety regulations worldwide HSSE knowledge resources scalability remains an issue Data aggregation needs reduces HSE time from focus on safety Lack of PPE global standards increase compliance & associated costs Difficulty in mapping PPE safety solutions to job function/tasks PPE & training from multiple vendors reduces productivity HSE Technology Inability to leverage integrated technologies impedes safety outcomes Disparate silos of data impedes HSSE visibility and measurability Crossing the innovation chasm viewed as risk rather than investment in safety 15

16 Industrial SH&E The Wish List Efficiency Controlled use to improve efficiency of supply/demand management Fit For Purpose Improvement in job function/task mapping to drive fit for purpose usage & reduce incidents Global Safety Manufacturing Partnership Consolidation Globalization Innovation Leveraging innovation & technology to improve safety outcomes by working closely with a global manufacturer Compliance Collaborative management with a smaller number of suppliers (Globalization) Improved compliance to the SH&E Control Framework 16

17 SH&E Scalability Challenges Disparate Enterprise Systems Worker Records Training Management Spend Management Asset Management Incident Management Manual / Local Management Limited Visibility & Measurability Inspections Safety Audits Site Assessments Incident Investigations Manual Workflows Reporting Compliance Documentation Inspection Assignment Training Scheduling 17

18 SH&E Scalability Challenges Disparate Enterprise Systems Worker Records Training Management Spend Management Asset Management Incident Management Manual / Local Management Limited Visibility & Measurability Inspections Safety Audits Site Assessments Incident Investigations Manual Workflows Compliance Documentation Inspection SH&E TOTAL PERPLEXITY SYNDROME Assignment Training Scheduling Reporting 18

19 Holistic SH&E Centric Secured Access Permissions Job Functions & Tasks Workforce Management Workers Databases Projects / Sites / Geo Location Organizations / Departments Training Management Curriculum Management Course Scheduling Course Registration Training Administration Training Team Management Compliance Status Reporting Exposure Management Hazard Exposure Readings Exposure Status Reporting Alarm Notification / Escalation Exposure Dashboard (Drill Down) Work Shift Optimization Compliance Status Reporting Enterprise & Legacy Systems Asset Management Asset Scanning / Tracking Asset Inspection & Processes Maintenance Scheduling Asset Allocation Inventory / Utilization Status Compliance Status Reporting Spend Management PPE Approval & SKU Management PPE Compliance Content Specialized Electronic Catalogues Enabled Online Procurement Logistics Partner Management Safety Spend Status Reporting 19

20 Enabled Smart PPE SmartPPE 20

21 Evolving the RFID Technology 21 Bar code Labels LF/HF Tags UHF Tags* Near field sensitivity (short range (~ inch)) Far field sensitivity (long range (~ foot)) Does not require line of sight to read tag/label Ability to read multiple tags simultaneously High data rate High durability High data capacity Read/write, reusable capability Unique product identification and serialization capability * UHF RFID Is a Honeywell Unique Approach & Competitive Advantage

22 Advanced RFID Technology Read Multiple Tags w/ Single Scan Fast Data Read Rate Read Tags from a Distance Unique Item ID (UHF) RFID Technology Line ofsight not Required Durability of RFID Tags High Data Capacity; Rewritable 22

23 Changing The Game Unified Safety Management Workforce Training Exposures Assets PPE Spend Cloud Computing Power By 23

24 Unified Portal Management Secure Cloud Access Field Level Mobility Intuitive Navigation Holistic Safety Insight 24/7/365 Cloud Computing Power By 24

25 Safety Central Portal Home Page 25

26 Secured Role Based Access ROLE / PERMISSION BASED ACCESS Job Function/Task Focused Modular Expansion SECURED ACCESS TO FUNCTION RELEVANT KNOWLEDGE 26

27 Unifying Disparate Systems QUICK LINKS Internal Corporate HSSE Sites Culture of Safety Content QUICK ACCESS TO INFORMATION INTRANET CONNECTED Extending Legacy Functionality Portal Content Expansion CENTRALIZED ACCESS TO KNOWLEDGE 27

28 Collaboration Network EVENT & HSSE COMMUNICATIONS Safety Alerts Safety Bulletins Notification Key Learning Archiving CENTRALIZED ACCESS TO KNOWLEDGE 28

29 Notification / Alert Workflow SAFETY BULLETIN DETAILS Template Functionality Content Attachments Archived Access REAL TIME COMMUNICATIONS / ALERTS 29

30 Knowledge / Learning Access INTEGRATED CONTENT Alert Specific Printable / Ready Auditable Viewing REAL TIME CONTENT ACCESS 30

31 Unified Workforce Management Workforce Globalization Projects / Sites / Divisions EPC / Contractors / Subs Compliance Enabled Job Function / Tasks Training Requirements Certifications Safety Performance Productivity Analytics Fatigue Management Access Control Predictive Modeling On boarding Workflows Resource Allocation Legacy System Friendly 31

32 Unified Training Management Curriculum Management - Course Creation / Publishing - Job Function / Task Mapping - Re Certification Workflows - On boarding Workflows Course Scheduling - Registration Workflows - Attendance Analytics Training Administration - Training Provider Management - Performance Analytics Compliance Status - Visibility & Measurability - Notifications & Alerts LMS Friendly (Learning Management System) 32 Worker Orientation On Boarding Testing Online Training Classroom Training Competency Validation Apprenticeship

33 Training Compliance Visibility SAFETY TRAINING COMPLIANCE Roll Up / Drill Down Reporting Printable Format / Ready Self Servicing Filtering Closing the Loop on Compliance Management 33

34 Unified Spend Management PPE SKU Management - Globalization / Standardization - PPE Approval Workflow - Job Function / Task Mapping - PPE Compliance Content - Competitive Pricing Matrix Electronic Catalogue - Specialized Site Specific - Enabled Online Procurement - PPE Knowledge Enabled Logistic Partner Management - Multi Distributor Enabled - Distribution POS Analytics Safety Spend Status - PPE Spend Visibility & Measurability - Notifications & Alerts ERP System Friendly 34

35 Safety Spend Visibility 35

36 Unified Asset Management Asset Scanning / Tracking - (UHF) RFID - Retro Fit Tag Enabled - Multi Projects / Sites - Products/Equipments/Resources - PPE Compliance Content Inspection & Maintenance - Inspection Process & Workflows - Maintenance Scheduling Capable - New Process Development Enabled Asset Allocation - Worker Allocation - Geo Location Utilization Analytics - Maintenance Predictability - Notifications & Alerts Compliance Status Reporting 36

37 Exposure Management Hazard Exposure Tracking - Multi Projects / Sites - Exposure Regulatory Content Exposure Status Reporting - Alarm, Notification & Escalation - Drilldown Dashboard Visibility Exposure Asset Allocation - Worker & Device Pairing - Real Time Shift Exposure Summary - Work shift Optimization Utilization Analytics Compliance Status Reporting 37

38 SmartPPE Pairing EXPOSURE MONITOR PAIRING Allocation to Specific Worker Exposure Alert & Notification 38

39 Real Time Exposure Record EXPOSURE MONITORING Real Time Exposure Summary Fit Testing Validation (Noise Hazard) Alarm & Notification Functionality 39

40 Real Time Compliance Aware EXPOSURE COMPLIANCE REPORTING Dashboard Drill Down Reporting Compliance Reporting by Worker / Shift / Site 40

41 Leveraging The Wireless We all wear personal H2S monitors inside the refinery If one alarms, the person wearing it is supposed to report it immediately so we can take appropriate action. However, sometimes our behavior is that we ignore the alarm and keep working because we think we are safe. Then no one knows about the alarm until the monitor is plugged into the calibration unit and the alarms are automatically downloaded. We still find out about the alarm, but we have to work to determine who, when, where (especially where) and how long the individual was exposed. Most importantly, we have no way to protect a person who does not immediately report his or her alarm. How can technology help me? 41

42 Wireless Case For Change No way to know the location of all operators and hazards during an event in real time Portable gas detectors only alert the operator wearing the monitor alarms may be ignored or unreported No way to confirm an operator is safe or in a man down situation Identification of low level gas leaks is not always timely Budget & resources to maintain safety records, maintain asset base, ensure instrument uptime is restricted Desire to get more ROI on wireless infrastructure investment 42

43 Real Time Visibility 43

44 Optimum Safety / Productivity Safety at a Glance Employee & Location Active /Historical Gas Concentrations Alarms (Gas, Panic, Man down) Compliance Real time Connectivity OPC interface into DCS Two way messaging, Emergency Response Full Reporting Hot Spot trend charts Employee, location, gas readings Events Gas, bump/cal, process unit, employee, date/time range 44

45 One Wireless Technology 45

46 Mesh Network Deployment 46

47 Benefits In Conclusion Leveraging leading edge technology to deliver: Unified enterprise systems SH&E visibility & measurability SH&E centric & tailored functionality Automated processes & workflows Enhanced incident mitigation Global safety spend management Optimized HSE resourcing Real Time Safety Intelligence 47

48 The Future Is Now Embrace It Pierre Van Neste Global Accounts Leader & Synergy Business Development Leveraging Honeywell Technology Life Safetyin SH&E SENY Development Conference