NX 기반의산업용기계및로봇장비에 대한 Virtual Commissioning. Ko ChangHwan, Siemens Industry Software

Transcription

1 NX 기반의산업용기계및로봇장비에 대한 Virtual Commissioning Ko ChangHwan, Siemens Industry Software Restricted Siemens AG 2015 All rights reserved. Smarter decisions, better products.

2 Megatrends in the Machinery industry Regulatory & customer pressure driving many aspects of machine design. Mass customization drives demand for flexible machines. Machines need to be smarter. Maturity of global markets & competitive pressure. Page 2

3 Team Swim-lanes Impact on the traditional development process Scope Concept Manufacture Commission Requirements Disconnected requirements Draft Concept Mechanicalcentric concepts Mechanical Sequential development Fluid & Power Electrical Assembly Automation development Commission Machine Late involvement Debugging Cust. acceptance Schedule overruns & penalties Page 3

4 Team Swim-lanes Shorter comissioning release cash Impact on the traditional development process Scope Concept Manufacture Commission Requirements Disconnected Integrated requirements Draft Concept Mechanicalcentric Multidisciplinary concepts Mechanical Parralell development Sequential development Early involvement Virtual commissioning Fluid & Power Electrical Assembly Automation development Commission Machine Late involvement Debugging Cust. acceptance Schedule overruns & penalties Page 4

5 Team Swim-lanes Impact on the traditional development process Scope Concept Manufacture Commission Requirements Disconnected Integrated requirements Draft Concept Mechanicalcentric concepts Mechanical Sequential development Fluid & Power Electrical Assembly Automation development Commission Machine Late involvement Cust. acceptance Schedule overruns & penalties Debugging Page 5

6 Machine Modular decomposition Is this just a loading door? Limit switch Safety relay Interface Cabinet Cable, hose, pipe I/O signals Safety limit switch PLC Software Air and valves unit Cross-Domain systems require Cross - Domain Solutions Pneumatic cylinder Page 6

7 Understanding the needs Why break down your machine? Requirements structure Functional breakdown Understand your customer needs Understand your product Propose solutions Mechatronic Structure Implement software solutions Implement hydraulic solutions Implement electrical solutions Implement mechanical solutions Physical implementation(s) Page 7

8 Mechatronic structure Describe the way the function can be implemented Remove tiles Turn tiles Feed in tiles Conveyer Gripper Guided Slide Page 8

9 Mechatronic structure Capture alternative implementations Remove tiles Turn tiles Feed in tiles Gripper Rotation Pusher Page 9

10 Mechatronic structure Capture multi-discipline aspect of each implementation Solutions are rarely only about mechanics Gripper Arm Kinem. Motor Swinging Joint Gripper Encoder Lightbarrier Requirement -NX Integration Page 10

11 Team Swim-lanes Impact on the traditional development process Scope Concept Manufacture Commission Requirements Disconnected Integrated requirements Draft Concept Mechanicalcentric Multidisciplinary concepts Mechanical Sequential development Fluid & Power Electrical Assembly Automation development Commission Machine Late involvement Debugging Cust. acceptance Schedule overruns & penalties Page 11

12 Multi-disciplinary concept selection Capture multi-disciplinary aspects right from the start How is the machine supposed to work? Operations Mechanical Motion Control Reusing past components Page 12 Drives & Actuators Sensors

13 Multidisciplinary collaboration Distributing information from the concept Concept Creation Geometry, physics Sensors & actuators Requirements, Functional & Logical breakdowns Mechatronic concepts Sequences, event-based actions Requirements Concepts Detail Page 13

14 Team Swim-lanes Impact on the traditional development process Scope Concept Manufacture Commission Requirements Disconnected Integrated requirements Draft Concept Mechanicalcentric Multidisciplinary concepts Mechanical Parralell development Sequential development Early involvement Fluid & Power Electrical Assembly Automation development Commission Machine Late involvement Debugging Cust. acceptance Schedule overruns & penalties Page 14

15 Mechanical Actuators sizing Mechanical-centric collaboration Description of the mechanical system motors and gearboxes Travel gear Hoisting gear Roller conveyor Rack and pinion Ballscrew Axial winder Scope of the integration with MCD Electrical converters/motor starters Accessories Automation Page 15 open-loop/ closed-loop control

16 Mechatronical reuse wizard Replacing concept geometry with detailed mechanism Sequence of Operation Page 16 Mechanical Replacement

17 NX & SIZER collaboration Mechanical-centric collaboration M ω t Siemens Sizer t Mechatronic Simulation Mechanical SIEMENS SIZER CAD Creator TEAMCENTER Page 17

18 Electrical Mechanical Siemens SIZER / Eplan interface Electrical-centric collaboration Overview Ü berblick Description of the mechanical system Travel gear Hoisting gear Roller conveyor Rack and pinion Ballscrew Axial winder... motors and gearboxes... converters/motor starters eplan Interface with Sizer... Accessories... Automation Page 18 open-loop/ closed-loop control

19 Electrical Components selection Electrical-centric collaboration Electrical Components Reference designators ECAD Sensor / Actuator List Concept Mechanical Teamcenter Eplan Connector TEAMCENTER Page 19 Sensors/Actuators List Electrical Component (Geometry)

20 Electrical Mechanical Drive Automation choice Automation-centric collaboration Overview Ü berblick Description of the mechanical system Travel gear Hoisting gear Roller conveyor Rack and pinion Ballscrew Axial winder... motors and gearboxes... converters/motor starters... Accessories... Automation open-loop/ closed-loop control Integration with Automation under the TIA Portal umbrella Page 20

21 Signal definition Automation-centric collaboration Signal List Step7 & Simit SignalAdapter Signal F (x) Sequence of Operation Behavior Object MCD OPC Sensor / Actuator List Sequence Function Chart Page 21

22 Team Swim-lanes Impact on the traditional development process Scope Concept Manufacture Commission Requirements Disconnected Integrated requirements Draft Concept Mechanicalcentric Multidisciplinary concepts Mechanical Parralell development Sequential development Early involvement Virtual commissioning Fluid & Power Electrical Assembly Automation development Commission Machine Late involvement Debugging Cust. acceptance Schedule overruns & penalties Page 22

23 What does simulating a machine mean? Validating automation PCU 70 Bus Simulation Box Lifting table ½ spindle Line reactor Line filter X/Y1- axis Y2/Zaxis Encoder system connection Harmonic drive + spindle C/B axis Tool magazine / tool gripper Tool shuttle / suction assembly DRIVE CLiQ SIMOTICS S- 1FK7 Page 23

24 Continuous Automation validation Multi-disciplinary maturation Validate automation software during development Reuse the Design for the HIL testing. Physics engine and user interaction PLC Connect is totally integrated into MCD Interfaces: Modbus, Profibus, Profinet, PLCSim and individual interfaces to non Siemens PLC (SHM) Automation-Data is stored in PRTfile Hardware in the Loop validation Mechatronics Maturation Page 24

25 Team Swim-lanes Shorter comissioning release cash Impact on the traditional development process Scope Concept Manufacture Commission Requirements Disconnected Integrated requirements Draft Concept Mechanicalcentric Multidisciplinary concepts Mechanical Parralell development Sequential development Early involvement Virtual commissioning Fluid & Power Electrical Assembly Automation development Commission Machine Late involvement Debugging Cust. acceptance Schedule overruns & penalties Page 25

26 Siemens solutions for Virtual Commissioning Different scopes, different tools, all supported Scope Use Case Tool Plant Logistic, Material Flow Plant Simulation Production Cell Cinematic Equipment, Robots Process Simulate Machine & Subsystem Automation NX MCD Page 26

27 Virtual Commissionning From Virtual to Real Virtual Commissioning setup Machine in Production SIMIT Profibus/Profinet TEAMCENTER Automation Software SIMBA Bus Simulation Box PLC PLC code Binaries Automation hardware Page 27

28 Take Away Ensure consistent innovation and safer commissioning Harness the complexity of the machine Ensure requirements drive the engineering activities Reduce innovation risk Through mechatronics engineering & multidisciplinary collaboration Regain control over the commissioning phase By increasing confidence prior to physical commissioning Page 28

29 Q&A Thank you Restricted Siemens AG 2015 All rights reserved. Smarter decisions, better products.