Innovations & Development

Transcription

1 Innovations & Development No longer mere fantasy th Asian. Textile. Conference.. Rieter. India. 14th. March

2 Content What is Industry 4.0? Core elements Human & Automation A Spinning set up Possibilities and idea Rieter offering 2

3 What is Industry 4.0 Industry 4 is the latest stage of industrial development The virtual IT world and the real life manufacturing world are growing ever closer together. Using Cyber Physical Systems and the internet to connect humans, machines and software many experts see the first step towards the fourth industrial revolution Prof. Dr. Dr. Wolfgang Wahlster, (DFKI) Physical System Cyber System Cyber Physical System Technology Sensors Today Future Industry 1.0 Mechanical Production powered by water & steam power Industry 2.0 Mass production based on the division of labor and electrical energy Industry 3.0 Electronic & IT for further atomization of production Link : Industry 3.5 Mass customization Industry 4.0 Cyber physical Production system,mass personalization 3

4 Core Element of Industry 4.0 Intelligent system,communicating with each other via IoT M2M 1 Social Media collaboration Within and beyond the organization 2 Data Velocity Enable real-time decision making Sensor & Actor Network Self-steering Mechanical activities control Smart Factory 4 Connected Everything Automated and personal Interaction Analytics Big data Derive insight in real time from massive data Clouds New level of scalability in Petabytes = 1024 TB Cyber Physical System Integrating the Physical and Digital World 4

5 Industry 4.0 :-Human and Automation Humans will be supported, not replaced Requirements from markets are increasing Fully automated systems cannot keep pace with market requirements Humans will always remain necessary in production Automation becomes more flexible The necessary flexibility is only feasible through human interaction The degree of automation is increasing Automation will relieve and support workers Source : FORCAM 5

6 Types of automation in spinning mills Machine Automation Transport Automation Process Automation 6

7 Digital Manufacturing turn to Smart Mill System Digitalization will address and solve main issues of our customers Customer issues today We need to deliver the same quality of yarn We face high and variable energy cost We face a lack of manpower We face production issues when changing yarn lots We are not running on Rieter s efficiency no. Future Track & trace platforms to ensure same level of yarn quality AutoEnergy planning to control & optimize cost Auto Maintenance system incl. instructions for low skilled staff Settings manager to ensure lot change without loss of production Smart Monitoring & controlling to ensure we operate on high efficiency Customer demand for a new digital manufacturing system 7

8 Smart Spinning Mill Stock Planning Interest & Overhead Yarn Inventory Bale Mgm VARIOline Card Draw frame Lap former Comber Draw frameroving framespinning Winding ConditioningPalletizer Filter station Compressor Power Quality Labor Spare parts 8

9 Rieter Present Offering New features for competitive spinning Climate Raw material utilization Quality level ISM UPtime Energy Energy consumption SPIDERweb Value driver Labour efficiency DASHboard Alert Asset utilization Time to market Assistant SLIVERprofessional Spinners Guide Cockpit Client WALLboard Value driver Existing features New feature Recently Release 9

10 Digital launch of Rieter Alert and Cockpit Module 10

11 The Comfort of Competence Settle back and relax thanks to Rieter Thank You...! 11