ATX West. Self-Guided Booth Tour.

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1 ATX West Self-Guided Booth Tour

2 Exhibit Floor Plan 4504 Production Tools Linear Technology Products Tightening Systems VarioFlow+ Conveyor ActiveAssist Workstation Case Lifter EcoShape Flow Rack ActiveCockpit Manual Workstation 4311 HALL ENTRANCE Structural Aluminum Framing Manual Production Systems Factory of the Future Showcase Digitalization of Linear Technology ActiveMover Transfer System 1 Industry Technology Info Factory of the Future Showcase Work 4 ActiveAssist Workstation 5 Conveyor Demo 6 ActiveMover Transfer System 7 Table of Contents ActiveCockpit 8 Improvidus OEE 9 Digitalization of LT 10 Aluminum Structural Framing 11 i4.0 Technology Cube 12 LT Total Line Automation 14 LT Design Software 15 Ergospin & Production Tools 16 Nexo Wireless Tools 17 VarioFlow plus 19

3 Bosch Rexroth Brings the Factory of the Future to the ATX West 2019, Booth #4400! Put the power of Industry 4.0 and Rexroth s Factory of the Future to work for your organization today Welcome to Rexroth s Factory of the Future! Experience our latest connected technology firsthand through this self-guided tour. Be sure to meet with our Industry 4.0 experts here at the show to answer any questions you may have. Whether you require precise positioning with minimum cycle times, fast changeover for small-size batches or flexible adaptation to changes in production, Bosch Rexroth s i4.0-ready technologies can increase your productivity while reducing engineering time and costs. Our proven portfolio of drives, controls, linear modules, conveyors and mechatronics technology, combined with extensive industry application expertise, makes Bosch Rexroth your expert partner for driving advances in assembly and handling systems. Our exhibits highlight the latest in connected automation and IIoT, including the ActiveAssist assembly assistance system; a multi-axis Cartesian robotics demo with Rexroth s award-winning Open Core Engineering; TS plus and VarioFlow plus conveyor systems; the latest Rexroth drives and controls; high-precision wireless tightening systems; ActiveCockpit system for production floor data visualization; and Bosch Rexroth s ActiveMover transfer system that significantly increases productivity in short cycle applications. Bosch Rexroth is your one-stop partner for solutions in connected automation, everywhere in your plant. Bosch Rexroth Now, Next, Beyond! For the latest information about Bosch Rexroth and the Factory of the Future, visit

4 Factory of the Future Showcase, featuring Work Work from Rexroth combines highperformance mechanical technologies and motion control systems with open, user-friendly programming environments to create the most accessible, easy-to-use Cartesian motion robots. Rexroth Motors, Drives, and Controls enable monitoring of system and individual axes performance while showing how custom orders are produced inside a factory at the machine level Flexible integration of Rexroth s linear motion, assembly, and automation solutions Easy connection to the internet using the IoT Gateway Rack Machine data collection through various sensors and IoTready products Cloud-based software to collect, analyze and display machine and production data Collects and displays machine and production data from various software platforms to produce custom product batches 4

5 ActiveAssist Workstation The smart ActiveAssist Workstation offers intuitive worker guidance, allowing teams to easily visualize all information and complete complex work instructions while indicating errors and increasing quality and productivity. An interactive assembly guidance tool that uses an open web platform to connect hardware with MES/ERP systems A projector, pick-to-light, HMI touchscreen, virtual surfaces accessed through data glasses and checking via 3D cameras Digital Assistant for Assembly Tasks Freely configurable system for any user Easily integrated into a standard workstation area Interactive experience Web-based software, standardized for open source interface Precise identification of work pieces in real time with corresponding work instructions Manufacturing systems and equipment, assembly lines 5

6 Conveyor Demo The Conveyor demo is a multi-technology display promoting technologies from across Rexroth s product portfolio. Our uniquely-designed aluminum structural framing and TS2 plus palletized assembly conveyor represent assembly technology offerings. CKK Compact modules three combined linear axes create a Cartesian robot for automated assembly using components from Rexroth s linear motion products. The Indradrive Mi from our automation solutions gives the system a cabinet free design. The entire system is controlled by a Rexroth XM22 PLC with a Safety PLC with Safe Torque and Safe Motion and incorporates an open PLC platform that can communicate in many different ways. When viewing the system as a whole, including the sensors, controls, RFID, and other data-transfer and communication devices, the conveyor demo is a backbone to i4.0 The system has an on-board IoT Gateway that can display any parameter on the system as well as communicate with other devices and display their data Designed with an energy-efficient pre-engineered building block Predictive maintenance capabilities with the IoT Gateway and sensors i4.0 data can be collected and shared with other systems for manufacturing transparency Automated or manual assembly High-precision, pallet based assembly conveyor system for payloads up to 240kg Automotive, electronics, medical device, consumer goods, machine tool, HVAC, etc. 6

7 ActiveMover Transfer System The ActiveMover is a linear motor transfer system that moves magnetic pallets at high speed with incredible accuracy. It is a pre-engineered solution that provides a user-friendly programming environment. The ActiveMover has built-in collision avoidance and allows interfacing with nearly any PLC. The ActiveMover can control pallets individually at speeds over 2.5 meters/second with automatic pallet pitching. Rexroth ActiveMover is a high speed linear motor transfer system that provides an open programming platform compatible with most PLCs Using the optional Rexroth PLC, the ActiveMover becomes an IoT gateway that can communicate with other IoT devices Collects and displays machine and production data with AMPro software Flexible integration, the system can be increased in length by 1 meter all the way up to 60 meters Easy connection to the internet using the IoT Gateway Pallets can be controlled individually and can move in either direction on the track Machine data collection through various sensors and IoT-ready products Cloud-based software to collect, analyze and display machine and production data High speed conveying applications with high precision 7

8 8 ActiveCockpit ActiveCockpit is an interactive data visualization and communications platform to support employees and management personnel with continuous process improvement. ActiveCockpit is the ideal communications hub for today s smart factory. ActiveCockpit communicates, filters and visualizes all relevant production data in real time Interfaces to all current MES and ERP systems, including data streams from assembly systems and production machines Quickly reveals improvement opportunities to help increase productivity Displays opportunities to achieve higher energy efficiency Efficient, targeted recognition of defects, performance trends and opportunities for improvement Enables fast response to deviations, aids in disruption management and continuous improvement Increases productivity through collaboration and visualization Manufacturing systems and equipment, assembly lines

9 Improvidus OEE Improvidus is an online tool used to effectively calculate overall equipment effectiveness (OEE) in production processes. The software lets users see equipment availability, production output and deviation information and helps ensure quality and performance standards are met, by integrating to Andon systems and a PLC. Cloud software allows users to simply visualize key performance indicators that determine production efficiency Provides big data analytics and cloud data storage to your manufacturing team at the click of a button By connecting your Andon system, PLC and the Improvidus software, users can easily understand from where in production processes deviations are coming Data analytics applied to OEE data to find the root cause of the deviation Customer specific reporting and integration of data (from PLC, Andon, CSV) Free out-of-the-box analytics applied to OEE data Visualization of quality, equipment availability and performance with integration to customer specs Transparency of most common deviations and downtime for process improvement opportunities Improvidus OEE 9

10 Digitalization of Linear Technology (LT) 10 The Digitalization of LT is a demo that shows products and digital solutions to optimize processes and predict wear sooner more accurately than ever before. Witness virtual digital support throughout the entire product life cycle, from engineering, commissioning and preventive maintenance to technical service. Get a glimpse of Rexroth s technological leadership of Linear Motion Technology for the Factory of the Future what is already possible today and what will be possible in the next few years! New products and solutions will be available along the whole process chain, from configuration, ordering and commissioning, to operation, diagnostics and maintenance Software tools, online services, intelligent systems and integrated sensors required in the Factory of the Future provide maximum productivity and shorter time-to-market Simplified product selection and sizing with online tools Automated ordering and delivery process All the system data will be available, so you ll benefit from a plug-and-play commissioning process, without having to input data or correct source errors Operation: Machine data in real time enables permanent process optimization Service and predictive maintenance for maximum availability Manufacturing Machine Tool Processing & Packaging Automotive

11 Everything to Build Anything Aluminum Structural Framing Rexroth s Aluminum Structural Framing System can be used to build anything you can imagine. With over 100 different strut profiles, our aluminum framing system not only offers a wide range of application options, but also numerous competitive advantages. Everything to build anything. Aluminum Structural Framing helps build physical structures that support a lean manufacturing and connected industry environment Largest modular profile system worldwide with 120 profile cross sections Minimal planning and design efforts Fast assembly time Requires minimal assembly tools Flexible design for easy removal and conversion Customized workstations Flow racks Material handling carts and racks Machine guards, protective panels, and enclosures 11

12 Industry 4.0 Technologies Cube The I4.0 cube is divided into four sections to showcase Rexroth Connection Solutions and IoT software. Live data from the Mechatronics demo will be shown using Bosch IoT Cloud as well as Microsoft Azure. Additionally, WebConnector will display live data via the IoT Gateway. 2 WebConnector is an interface for Web developers to establish a process connection to the world of automation. 1 IoT Gateway is an integrated hardware with software communication solution for easy connection to Industry 4.0 environments without intervention in automation logic. Rexroth IoT Gateway connects machine edge devices like I/O, sensors and 3rd party PLCs with IT based higher level systems: various Cloud services, MES and databases Enables Industry 4.0 solutions on any automation machine irrelevant of machine manufacturing date Boosts productivity and efficiency No programming is needed. Configuration is done with simple application setup via web based interface Future proof with open standard software architecture Any automation application where connectivity to IT platform is needed for OEE improvement The WebConnector translates the protocols of the automation world into the language of the web world Web connections to any HMI devices independent of device manufacturer and operating system Virtually unlimited number of web clients Mobile or stationary Executable on all devices with Java virtual machine Variety of solutions for customer-specific visualizations based on the HTML5 web standard. Machine manufacturers can create dialogs for use cases such as setup, diagnostics, service, production data acquisition and monitoring. These can be displayed in a web browser on both stationary and mobile devices. 12

13 Indradrive CS drive versatile and flexible intelligent servo drive platform to be deployed in variety of applications from 3A to 54A of peak current. Integrated-in-the-drive WebServer allows remote monitoring via standard web browser Real Time Multi-Ethernet protocols support including standard TCP/IP telegram Ethernet-based communications, multi-protocol support: EtherCat, Sercos III, PROFITNET IO, EtherNet/IP Innovative multi-encoder interface: Hiperface, EnDat 2.1, 1Vss, 5 V TTL, and Rexroth MSM, MSK and MS2N servo motors Energy efficient product DC bus sharing Digital inputs/outputs and analog input on-board Optional IC61131 based PLC on-board Integrated Motion Safety Majority of servo motion applications 3 4 MS2N Servo Motors with high power density for compact machines: high torque density, increased speed range, high energy efficiency for up to 360 Nm of torque requirement. Integrated on board memory allows OEMs to store customized data and to pull it through the servo drive to external Web based clients Improved torque control and sensing allows one to use the motor as the torque sensor for Connected Automation solutions Compact design Single Cable Technology Higher torque density Rated for up to SIL3 or PLe Safety Many options including feedback type, rotor inertia and connectivity Packaging machines Handling & Mounting machines Printing & Converting machines Machine Tools 13

14 1 LT Total Line Automation Rexroth s Linear Technology Total Line Automation display features a variety of our linear motion portfolio including the MKR-080 linear module, electromechanical cylinders with belt side drive and servo motors MSM, ball rail system NRFG, corrosion-resistant linear bushings and shafts and ball screw assemblies. The high-efficiency machine components help guide and drive loads 2 High speed capability allows the machine builder to reduce cycle times Robust long lasting components and pre-engineered systems minimize machine down-time and offer extended lifetime ratings High efficiency driving and supporting of the load allows for reduced motor sizing and offers substantial cost savings upfront throughout the machine s lifetime Machining Pressing applications Material handling Food and Packaging 3 1. Linear Module 2. Ball Screw Assembly 3. Electromechanical Cylinders 14

15 LT Design Software The Linear Motion Designer (LMD) is the calculation program for Rexroth s Profiled Rail Systems and screw assemblies. It covers the complete range of roller and ball rail systems as well as Ball and Planetary Screw Assemblies. A modern interface with extended help and safety functions simplifies operation and quickly leads to optimum results. LinSelect software allows design engineers to find the optimal linear axes and actuators from around 100,000 possible Rexroth product variants in just five steps. The new selection tool completes the digital workflow from product selection right through to ordering in the Rexroth eshop. Here, selecting complete axes and actuators extends beyond the mechanicals; it also encompasses suitable Rexroth motors and drive controllers. Design tools shorten the design and product selection phase via an intelligent product filter that calculates application parameters via intelligent algorithms to identify the right product fitting application Includes application input guidance and builds in design safeguards to consider so that the user will not undersize the application Provides full report and detailed analysis for project and/or machine folder to be referenced for the life of the machine Easily transfers the optimum product variant into an online configurator with a mouse click to obtain CAD Models in a variety of formats Component-based or pre-engineered linear axes Semiconductor industry High-load material handling 15

16 16 Ergospin & Production Tools The ErgoSpin is designed according to the latest findings in ergonomics and fits the user s hand like a glove. The ergonomics of the handle, its lighter weight, and the optimum arrangement of operating and display elements increase worker productivity. ErgoSpin s angle head has a non-interchangeable code and can be turned and locked in 15-degree steps. Production Tools are handheld wireless clutch-based technology for industrial manufacturing applications. The ErgoSpin is powered by the Rexroth platform 350 tightening system which includes multiple open interfaces for connection to superior data collection systems, lineside controllers, and a variety of devices such as barcode scanners, RFID, etc. Ergonomic design allows for multiple angle heads utilizing our innovative grip or slim attachments (Ergo) Li Ion battery and brushless motor technology offer the longest runtime and durability (PT) Programmable speed/steps provide opportunity for complex applications and fastener pickups (PT) Wireless charging, Coolpack, and multiple battery sizes provide options to further enhance the user experience (PT) Automotive Aerospace Heavy equipment On-Highway and Commercial Vehicles

17 Nexo Wireless Tools with Worker Guidance Nexo Wireless DC Intelligent fastening technology for industrial production applications where safety or function critical fastening is needed. Its flexible software package provides an interactive interface for worker guidance, assembly instructions, error proofing, documentation, data collection, and user feedback. Nexo s integrated controller and open WiFi interfaces make it ideal for wireless connection to other devices such as the worker guidance software, cloud, or local network. These interfaces can also be used for control, monitoring, and data collection Interactive guidance keeps workers connected to the process and external production systems WiFi on-board allows the tool to communicate with supervisory systems, data collection servers, web/cloud, or interlock with line-side controllers Maintenance-free construction technology and on-board safety critical rated digital torque/angle sensors provide long life, high accuracy, and exceptional durability under typical manufacturing conditions Worker guidance allows for complex processes to be realized with minimal operator training. The display also keeps the worker informed of the process status and provides a high level of error proofing when interlocked to the tool functions Automotive Aerospace On-Highway and Commercial Vehicles 17

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19 VarioFlow plus VarioFlow plus is a flexible, modular plastic chain conveyor system used for moving high volume packaged goods and other consumer goods, such as packaged foods, pharmaceuticals, healthcare products. In other applications, workpiece pallets are used to convey products where positioning or higher precision is needed. VarioFlow plus can be used to move products horizontally, vertically, on incline or decline, overhead, sub-floor, around obstacles and over long distances. VarioFlow plus is the vehicle of transport for product in an i4.0 solution, physically connecting machines and processes When integrated with sensing and/or coding systems, VarioFlow plus can further communicate with an i4.0 system Fast, easy assembly High Flexibility and planning freedom Low maintenance Fast moving consumer goods including food & packaging Health Care Automotive Mixed-manual assembly Thank You for visiting us at ATX West

20 USCOR00148/ Bosch Rexroth Corporation Subject to change without notice. ALL RIGHTS RESERVED Bosch Rexroth Corporation South Lakes Drive Charlotte, NC Telephone (800) REXROTH (800) twitter.com/boschrexrothus