Electrical, Instrumentation, Automation & IT

Transcription

1 ERP MES EIA Electrical, Instrumentation, & Information Technology, EIA & IT Electrical, Instrumentation, & IT

2 ERP XML MES OPC Electrical & Instrumentation One-stop service provider Elomatic s EIA & IT know-how covers all electrical, instrumentation and automation sectors. Expert IT know-how completes the package. Elomatic always offers customers complete project services that, in addition to design, include a range of services from Elomatic s different knowledge centres. Elomatic s customer base includes a growing amount of globally significant companies in the foodstuffs, chemical, pharmaceutical and pulp & paper industries as well as engineering and machine works sector companies. Special expertise areas Elomatic s special expertise areas include demanding targets in the process, foodstuffs, chemical, pharmaceutical and manufacturing industries. Elomatic also has extensive know-how in the energy sector and pulp & paper industry as well as in ship electrification and automation design. Our special technical know-how areas include amongst others: ATEX-classified areas clean rooms water systems environmental monitoring systems recipe-based batch processes (accurate) monitoring of product and production data and targets that require long-term archiving systems that require validation flexible production lines that are tightly connected to production control systems CHP plants machine and device automation 2 3 Elomatic Services

3 EIA & IT Elomaticin has expert EIA&IT know-how. In picture from left to right are Veli-Matti Niemi, Jari Åberg and Antti Kuisma Project phases: concept design cost estimates basic design detailed design offers/comparisons delivery supervision installation supervision testing start-up consultation Infrastructure services Elomatic s infrastructure services comprehensively cover all industrial and plant electrification areas. Our commissions include, almost without exception, all electrical design and related aspects of buildings including for example: regional and plant electrical distribution medium-voltage distribution substations low-voltage distribution area lighting control room, alarm & security and telecommunications systems Software applications Elomatic software applications combine userfriendliness, ergonomics, clarity and efficiency. The applications integrate seamlessly with production automation. The user receives control and monitoring information in a readable format in the control room, on the office wall, and on mobile devices. Database applications are typical Elomatic application designs for automation system extensions. data collection reporting analysis Elomatic has been ISO-9001 quality certified since 1991 comprehensive services

4 ERP XML MES OPC Electrical & Instrumentation Electrification Elomatic offers working electrical engineering solutions. Our process, plant, mechanical, electrical, automation and information system know-how is found under the same roof and different disciplines work together seamlessly. Elomatic designers have extensive experience in demanding projects and in international business environments. The integrated management system based on ISO9001/2000 has honed Elomatic s working methods to be effective and to eliminate errors. Process & building electricity Good lighting design can bring added safety, work efficiency and workspace comfort. This applies equally to industrial process plants and offices. Good design is based on knowledge of standards and practices as well technical analysis expertise. The service package includes among other things: power and short-circuit current calculations main diagrams of hubs circuit and wiring diagrams cabling design layout drawings (2D or 3D) earthing and potential equalising lighting, sockets, cabling telecommunications systems access control systems camera and audio systems burglar and fire alarm systems emergency lighting, exit lighting environmental monitoring systems 4 5 Elomatic Services

5 Electrical & Instrumentation Design tools Eplan Electric P8, Cads Planner, AutoCAD, Axes R4, E3, Dialux, Vertex ED, MagiCAD Special expertise areas Energy auditor competence S1 electrical qualification Technical analysis services Electrical network Electrical network selectivity analysis Heat tracing Measurement services Profibus analysis Measuring circuit and control loop simulation Controller adjustments Eplan design view Instrumentation The combination of Elomatic s process and instrumentation design ensures the best possible result for device selection and dimensioning. Typical Instrumentation areas are: field equipment dimensioning and selection automation systems cabinets and casings circuit wiring and cabling design installation type drawings equipment layout drawings fieldbus design ATEX-classified areas Special expertise areas Elomatic s electrical and instrumentation expertise areas of expertise are: low-voltage distribution networks motor and servo drives frequency converters buses instrumentation HVAC electrification electrical and automation cabinets components, dimensioning and selection space classifications machinery safety machine vision electrification of vehicles complete design deliveries ATEX classifications risk analysis and safety integrity specifications CE markings marine electrical engineering from the smallest to the largest projects

6 ERP XML MES OPC Batch control Sequential control Circuit-level control Electrical & Instrumentation Elomatic has comprehensive know-how of different automation and SCADA technologies and systems. This is complemented by Elomatic s IT team, which has experience in data management and reporting systems development. Integration and data management are essential in producing high-quality and costeffective automation systems. Important factors are amongst others: user and production-oriented design reliability flexibility openness usability connectivity expandability Turnkey An automation system must have a long life cycle that allows production that is economical and easy to maintain. This objective can be achieved with the right component selections, software applications, as well as high-quality documentation. Elomatic designs automation solutions that are as error-free, flexible and effective as possible. design, installation, commissioning and maintenance services services on a turnkey basis as part of the EPCM delivery service, or as a separate service product cost-effective and high quality solutions partnership throughout entire investment life cycle 6 7 Elomatic Services

7 Turnkey solutions for large projects Main benefits Elomatic adheres to an integrated programming approach (ISA-88 and ISA-95) in its projects. Comprehensive documentation is also a natural part of projects. Documented standard structures and parameterized standard blocks create a flexible package. automated and error-free applications short start-up time easier system and application maintenance than before acceptance tests (FAT and SAT) Elomatic s strengths Elomatic has extensive experience of demanding automation projects. Our competence is developed through continuous training. Design methods and practices are also refined to be even more efficient. Our know-how areas include amongst others: automation systems (DCS) supervisory control and data acquisition software (SCADA) programmable logic controllers (PLC) data acquisition and reporting systems batch software data transfer between different systems modernization of old systems, application conversions and virtualizations machine vision systems partnership throughout entire investment life cycle

8 ERP XML MES Service Elomatic VPN connection Engineering and Maintenance Station Printe Terminal Bus OPC Plant Bus, Ind system structure diagram Electrical & Instrumentation Special expertise areas Elomatic applies the latest technology according to the customer s needs. In component selection important criteria are good availability, reliability, long life cycle, replaceability and excellent technical features. Elomatic s basic solutions have been developed to meet pharmaceutical industry requirements with regards documentation and program structures. Siemens Certified Solution Partner Wonderware System Integrator GAMP, 21CFR Part 11 ATEX environment CE markings User interface The user interface is a key part of the design. Good diagnostic features facilitate and increase efficiency of process control and maintenance. The high utilization rate of customers production lines is one of Elomatic s highest priorities. High quality usability design ensures optimal user interface safety, efficiency and comfort. clarity, visual nature information amount according to needs free space for user interface: control room process facilities floating user point operation(browserbased) mobile devices 8 9 Elomatic Services

9 Operator Station Operator Station and Web Server Office Network r Printer Security Module, Industrial Ethernet OS Servers Redundant ustrial Ethernet Data Server OS Clients for Field Operation Storage Process 1 Process 2 Process 3 Delivery Utilities Expansion 1 Expansion 2 Process Stations Distributed I/O Profibus connected devices e.g. drives, weighing systems, AS-I Links, DP/DP Couplers Ethernet Industrial Ethernet Profibus DP Profibus DP-iS Pictures Siemens AG All rights reserved. Systems Systems Siemens PCS7 Honeywell Alcont I, II, 3000x, TotalPlant Emerson Delta V MetsoDNA, PaperIQ PLC Systems Siemens Simatic S5 and S7, Omron, Allen- Bradley, GE Fanuc, Beckhoff, Mitsubishi MELSEC, CodeSys IEC , EPEC Control room software InTouch, WinCC, WinCC Flexible, Proficy ifix, Citect, LabView Bus technology Ethernet, Profibus DP and PA, ASi, ProfiNet, EtherCat, CanOpen, Can, Modbus, LAN Elomatic is Siemens Certified Solution Partner continuous know-how development

10 Imports DA = GBDA Imports EloAIServiceLib.Settings Namespace Instances Public Class OPCServer Inherits Settings.OPCServerSetting Private WithEvents mdaserver As DA.OPCServer Private mgroups As List(Of OPCGroup) Private mruntime As Boolean Sub New(ByVal Setting As Settings.OPCServerSetting) MyBase.New(Setting) Try loadsettings() Catch ex As Exception Throw New Exception( OPCServer.New( & Setting.ServerName & ) caught exception: & ex.message) End Try End Sub Starts or Stops runtime of the Server, Groups and Items Public Property Runtime() As Boolean Get Return mruntime End Get Set(ByVal State As Boolean) Dim sstep As String = Try Select Case State Case True NOTE: Runtime is set to True even if some groups or items cannot be loaded Typically we connect many PLCs and one of them may be out of service-> all the rest PLCs are still working and we deal with those Catch ex As Exception Common.ToDB( OPCServer( & Me.ServerName & ).Runtime=True: Error occured at the step [ & sstep & ex.message, eloggerseverity.eerror) End Try Next Catch ex As Exception Common.ToDB( OPCServer( & Me.ServerName & ).Runtime=True: error occured at the step [ & sstep & ]-> & ex.message, eloggerseverity.eerror) End Try Next Case False For Each group As OPCGroup In Me.Groups MES Try sstep = trying to stop Runtime of the Group & group.groupname & group.runtime = False For Each item As OPCItem In group.items Try sstep = trying to stop Runtime of the Group.OPCItem & group.groupname &. & item.itemid & item.runtime = False Catch ex As Exception Common.ToDB( OPCServer( & Me.ServerName & ).Runtime=False: error occured at the step [ & sstep & ]-> & ex.message, eloggerseverity.eerror) End Try Next Catch ex As Exception Common.ToDB( OPCServer( & Me.ServerName & ).Runtime=False: error occured at the step [ & sstep & ]-> & ex.message, eloggerseverity.eerror) End Try sstep = DAServer.Connect If mdaserver Is Nothing Then mdaserver = New DA.OPCServer() If mdaserver.serverstate <> DA.OPCServerState.OPCRunning Then Next mdaserver.connect(me.progid) mruntime = True mdaserver.disconnect() For Each group As OPCGroup In Me.Groups End Select Try Catch ex As Exception sstep = trying to start RT of Electrical the Group & group.groupname & into & RT mode Instrumentation group.runtime = State For Each item As OPCItem In group.items Try sstep = trying to start Runtime of the Group.OPCItem & group.groupname &. & item.itemid & item.runtime = State ERP OPC Throw New Exception( OPCServer( & Me.ServerName & ).Runtime= & State.ToString & failed at the step [ & sstep & ]-> & ex.message) End Try End Set End Property Production management Public Function Groups() As List(Of OPCGroup) Production device managemen Production data manageme Elomatic IT Elomatic has a high level of expertise and a long tradition of industrial production system design. Information system applications are related to production management, production tools management and production data management. These applications form a comprehensive MES-level package, ensuring accurate traceability, as well as efficient and flexible production management. Elomatic application modules complement each other and create the most suitable package for the client s needs. The application platform comprises the EloWise database, automation user interface and user interface base to which the required modules are installed with ease. The user interface provides a base for data acquisition and processing. This can also be done visually via a 3D model and / or via panoramic images. Elomatic MES Production management includes product recipe management, production and operational design, production control, production data acquisition, recording of finished production, quality control data collection and recording, material flow tracking, material balance maintenance and production reporting. Production device management. The condition of production devices should be monitored and maintained optimally and in a predictable manner. In addition to production environment control, other MES package cornerstones include plant maintenance and production performance tracking (OEE). Production data management. A lifecycle management database is invaluable in production as it supports all the elements of the software application package. It ensures traceability, product security and reliable monitoring Elomatic Services Photo Siemens AG 2012

11 Information technology ]-> & Elomatic MES t nt.net Microsoft Silverlight VB.Net Microsoft Visual Studio C# C++/C Java JavaScript Eclipse Adobe Flex Qt MS Access Microsoft SQL Server Oracle Oracle and Java are registered trademarks of Oracle and/or its affiliates. IT application services As a producer of software applications Elomatic has extensive experience of demanding software solutions, especially in the food, pharmaceutical and chemical industries. Elomatic software applications combine userfriendliness, ergonomics, clarity and efficiency. The applications seamlessly integrate with production automation, provide controllability and display important monitoring information within the user s reach in the control room, on the office wall, and on mobile devices in easily readable formats. OPC WCF LINQ SQL LINQ to SQL XML/XAML ODBC Wonderware System Integrator Elomatic is an Oracle Partner program member IT infrastructure services Elomatic ICT professionals have extensive experience in enterprise information infrastructure management and maintenance. Our maintenance services cover the entire information network and related equipment maintenance. Elomatic operations are characterized by continuous development, predictable operation, usability monitoring and systematic reporting. monitoring and maintenance (network, servers, storage systems, databases, workstations) system virtualization user support services security services procurement and asset management Citrix VMware Thin Clients ewon versatile application modules

12 Elomatic is a leading European consulting and engineering company. Our close to 900 professionals work in machinery and equipment manufacturing, pharmaceutical, process, energy, offshore and marine industry projects. We offer consulting, engineering, product development and project management services as well as products and turnkey solutions to industrial and public sector customers. The cornerstones of our success are customers that are leaders in their respective fields and professional, customer-oriented and motivated personnel. Technical Consulting Engineering Project Management Product and Service Development Products & Turnkey Solutions Software Development Design Software Solutions Key customer segments Pharmaceuticals Process Industries Energy Foodstuffs industry Starch and Potato Processing Machinery and Equipment Manufacturing Marine & Offshore Oil & Gas Contact information We operate globally and have clients in over 80 countries. Our offices are located in Finland, China, India, Italy, the Netherlands, Poland, Serbia, Russia and the UAE. Elomatic Headquarters Itäinen Rantakatu 72, Turku, Finland Tel (0) info@elomatic.com BELGRADE DUBAI GDAŃSK GOA GRONINGEN HELSINKI JYVÄSKYLÄ ŁÓDŹ MUMBAI OULU PORI ROME SHANGHAI ST. PETERSBURG TAMPERE TURKU