Heartbeat Technology for Water and Wastewater

Transcription

1 Products Solutions Services Heartbeat Technology for Water and Wastewater Taking the pulse of your measurements

2 Heartbeat Technology and Digital Solutions for Water and Wastewater Content Heartbeat Technology for Water / Wastewater from Endress+Hauser Uses and benefits of Heartbeat Technology in Water / Wastewater treatment plants Slide 2 Endress+Hauser Marketing

3 Products Solutions Services Heartbeat Technology for Water and Wastewater Slide 3 Endress+Hauser Marketing

4 Why Heartbeat Technology? Slide 4 Endress+Hauser Marketing

5 How does Heartbeat Technology work? Heartbeat Technology builds on the capability of our instruments to constantly monitor their own to-spec function Permanent diagnostics for measurement reliability and maintenance efficiency Broadest diagnostic coverage, developed to meet to highest int l standards (ISO 9001) Clear and concise messages, plain-text guidance to ensure quickest remedy Documented verification without interrupting the process Heartbeat Technology verifies the correct function on demand, whenever needed, whilst the instrument remains running and fully connected A verification report is created automatically to support the audit trail with documentation to satisfy internal and external standards, regulations and law Monitoring information for predictive maintenance and process optimization Heartbeat Technology provides additional parameters for condition monitoring Slide 5 Endress+Hauser Marketing According to the measuring principle, specific use-cases can be addressed

6 Heartbeat Technology across measuring technologies Slide 6 Endress+Hauser Marketing

7 Heartbeat Technology instrument portfolio for Water / Wastewater Flow Level Analysis Flow Pressure Analysis Promag L / W 400 Micropilot FMR5x/6x Levelflex FMP5x Samplers Promag W 800 Cerabar, Deltabar Prosonic Flow B 200 Liquiline CM44 Promag L 10 Liquiline CM42, further parameters

8 Products Solutions Services Uses and benefits for Heartbeat Technology in water & wastewater treatment pl Slide 8 Endress+Hauser Marketing

9 Water & Wastewater treatment plants Proline Promag 400 Challenges in water & wastewater treatment plants Periodic inspection of flow measuring points is a recurring obligation While it is technically feasible to recalibrate an electromagnetic flowmeter on an accredited calibration rig, in reality this is only a theoretical option It is usually ruled out due to the cost and effort involved in removing and shipping devices, often with very large pipe diameters, and also due to the demand for 24/7 Slide 9 Endress+Hauser Marketing

10 Water & Wastewater treatment plants Proline Promag 400 Requirements for an optimized solution Metrologically traceable verification, periodically, and on demand whenever needed Verifications results to be documented and archived in an appropriate manner A verification process that can be performed in-situ and that doesn t restrict the availability of the measuring point being tested Our solution With Heartbeat Technology, operators maintain complete flexibility when it comes to scheduling a traceable flowmeter verification. Calibration cycles may be extended, owing to compliant verifications which are documented within minimal effort in the shortest possible time. Slide 10 Endress+Hauser Marketing

11 Water & Wastewater treatment plants Proline Promag 400 Benefits The internal verification seldom takes more than a few minutes from when the connection is established to when the documentation is completed, and it is performed while the device is in operation; time saving >80% compared with verification using external test equipment Verification in accordance with metrological standards can be performed without much effort particularly in the case of measuring points that cannot be calibrated for financial or technical reasons Hassle-free billing of water and wastewater volumes for regulatory authorities and business partners at the lowest possible cost Slide 11 Endress+Hauser Marketing

12 Wastewater treatment plants Proline Promag 400 Savings Internal verification vs. functional test with external verificator: Time saving of 1.5 hours per test Calibration avoided thanks to broadest diagnostics coverage: The additional cost of the Heartbeat option is recouped with the first rationalized calibration. Verification instead of calibration: Depending on the size and location of the device (EMFs can weigh several metric tons). Hassle free without empty the pipe, remove the flowmeter and logistics cost of sending out flowmeter for recalibration. As the availability of the measuring point remains unaffected, returns may be even much higher! Slide 12 Endress+Hauser Marketing

13 Heartbeat Verification: Main advantages vs. testing with external verificator e.g. Fieldcheck Customer value: >80% time saved, 100% availability and safety No specific equipment to handle / to manage Simple, guided procedure Remote options via field network and the internet Slide 13 Endress+Hauser Marketing

14 Background: Promag 400 compliance through traceability of the verification Promag L / W 400 Prosonic Flow B 200 Slide 14 Endress+Hauser Marketing

15 Background: Why is Heartbeat Verification a traceable test method? Continuous crosschecking between redundant references, to detect any drift before the meter runs out of the specified measurement uncertainty (Hence, we reckon the odds of an undetected reference drift smaller than getting struck by lightening!) ISO traceable factory calibration of the completed flowmeter, and calibration also of the electronic components and circuits, immediately after they have been assembled Redundant quartz frequency generators in our new Promass, Prowirl and Prosonic devices Redundant voltage references inside our new Promag flowmeters Slide 15 Endress+Hauser Marketing

16 Verification report completes and documents the compliant test Cover: Identification, overall result Pass / Fail results by test group Slide 16 Endress+Hauser Marketing

17 Heartbeat Technology on Promag 400: User benefits in Water / Wastewater Compliant testing with Heartbeat Verification Documented, traceable testing for your audit trail Broadest test coverage from sensor to outputs, even for buried sensors Compliant in-line verification without interrupting the process Valid output throughout the process, no need to disconnect the meter Standardized procedure, time and cost-saving Reduced time in the field, due to remote access options Proline Promag 400 Built-in web server allows for both local and remote access Slide 17 Endress+Hauser Marketing

18 What s in it for you Accurate and efficient accounting Traceable testing, electronic archiving Avoidance of unplanned shut-down

19 Products Solutions Services Heartbeat Technology in Analytical Devices Slide 19

20 Heartbeat Technology in Analytical Devices Focus areas and customer value Slide 20

21 Heartbeat Technology in analytical devices Heartbeat Diagnostics Slide 21

22 Heartbeat Technology in analytical devices (1) Diagnostics during operation Permanent process and device diagnostics Plain text diagnostic messages remedies / severity classes according to NAMUR NE107 Liquiline hardware self-monitoring Surveillance of internal electronics (current, supply voltages and temperature) Connection check of sensor to transmitter Checks the signal and power transmission between sensor and transmitter Sensor power supply surveillance Checks if the sensor s power supply is sufficient. Process Check System (PCS) / Reference impedance measurement Checks the measuring signal for stagnation. No signal change indicates that the sensor is blocked. Detects if the sensor s diaphragm is blocked Sensor Check System (SCS) Glass breakage detection and glass impedance measurement Slide 22

23 Heartbeat Technology in analytical devices (2) Diagnostics during calibration Sensor diagnostics Slope evaluation Shows a warning or alarm if the sensor slope deviates from the standard value (the value that has been set as the very first value). Difference between two sensor slope adjustments Shows a warning or alarm when the difference between two slope adjustments exceeds a configured value. Zero point evaluation Shows a warning or alarm if the sensor s zero point deviates from the standard value (the value that has been set as the very first value). Difference between two sensor zero point adjustments Shows a warning or alarm when the difference between two zero point adjustments exceeds a configured value. Slide 23

24 Heartbeat Technology in analytical devices (3) Time based diagnostics during operation Timer of stressful operation Overall operating hours counter Counts how long the sensor has been connected to a transmitter (incl. Liquiline To Go, Memobase Plus, ) Operating hours counters for specific measuring values (ph>12 / ph <2) Counts the time the sensor is exposed to certain measuring values. Operating hours counters for specific temperatures (80 C / 120 C) Counts the time the sensor is exposed to certain process temperatures. SIP counter Automatic recognition and counting of SIP cycles. CIP counter Automatic recognition and counting of CIP cycles. Calibration timer Adjustable timer, that shows a warning when the next calibration is due. Calibration expiration time Compares the last sensor calibration date with a user-defined calibration expiration date Slide 24

25 Heartbeat Technology in analytical devices Diagnostics: 4-wire Liquiline CM44x Process diagnostics with NAMUR NE107 Heartbeat sensor diagnostics with status and health calculation Overview status indication individual for all channels Slide 25

26 Heartbeat Technology in analytical devices Diagnostics: 4-wire Liquiline CM44x Display for each individual channel Heartbeat sensor status Sensor health calculated in Liquiline based on values of: calibration result historical events actual values Maintenance interval according user configuration Slide 26

27 Heartbeat Technology in Liquid Analytical Devices Heartbeat Diagnostics Overview screen shows the status of each connected sensor at a glance Heartbeat permanently calculates the sensor health during its operation Detailed screen per channel Information about current sensor health and remaining time to next maintenance Standardized classification of all status messages (NE107) Clear remedy recommendations allow to quickly take the right action Slide 27

28 Heartbeat Technology in analytical devices Heartbeat Verification Slide 28

29 Heartbeat Technology in Liquid Analytical Devices Heartbeat Verification One-click generation of verification reports Slide 29

30 Heartbeat Technology in analytical devices Heartbeat Verification Automatic generated PDF reports Overview with passed / failed result Detail pages for device and each sensor Slide 30

31 Heartbeat Technology in analytical devices Heartbeat verification report Title page Title page: Summary of overall verification results for the entire measuring point. Signatures lines for operator and inspector Report contents: Name of operator who performed the verification Liquiline device information / Installation location/ Tag name Product family / Order code / Serial number / Firmware version Verification information about the entire measuring point Overall verification result (either passed or failed) Slide 31

32 Heartbeat Technology in analytical devices Heartbeat verification report Liquiline (page 2) Detailed information about the Liquiline platform device: Liquiline verification result Liquiline specific information Electronic modules inside (incl. serial numbers) Several Heartbeat KPIs Heartbeat status / Device health Availability / Operating time / Time in failure / Number of failures Mean time between failures (MTBF) / Mean time to repair (MTTR) Detailed verification results Currently active diagnostic messages according to NAMUR (F, C, M, S) clear text information Slide 32

33 Heartbeat Technology in analytical devices Heartbeat verification report Connected Sensors (page 3 ) Detailed information about the connected sensors: Report contents: Sensor channel / Sensor type description Serial number / Order code / Last calibration date and time Total operating time / Heartbeat status / Sensor health Time until next maintenance Currently set maintenance interval Several Heartbeat KPIs Availability Operating time Time in failure Number of failures Slide 33

34 Heartbeat Technology in analytical devices Heartbeat Monitoring Slide 34

35 Heartbeat Technology in analytical devices Heartbeat Monitoring Monitoring: Data is the basis for process optimization Get insights by trend recognition Maintenance Optimization Sensor health knowledge for Process Improvement What has happened here? How to improve the process? time [months] Slide 35

36 Heartbeat Technology in analytical devices Diagnostic vs. Monitoring Diagnostic: Status at a given time However, what s the trend? time Slide 36

37 Heartbeat Technology in analytical devices Heartbeat Monitoring Operation chart with KPIs Key Performance Indicators (KPIs) provide information about the effects of optimization actions e.g. higher availability and reduced number of failures The KPIs base on real experienced records and not calculated with statistical average values Individually for the transmitter and each sensor Availability Number of failures Mean Time Between Failures (MTBF) Mean Time To Repairs (MTTR) Menu > Diagnostics > System Information > Heartbeat Operation > CH1: Slide 37

38 Heartbeat Technology in analytical devices Heartbeat Monitoring KPI benefit Example for Key Performance Indicators (KPIs) usage Operator can compare the Heartbeat KPI values before and after a maintenance action or a process change This allows customers, together with their application experience, to identify optimization potentials and to evaluate if an optimization action has been successful or not The Heartbeat KPIs help to monitor the efficiency of a maintenance action KPI counter can be reset e.g. if an organizational change took place to evaluate the success of the change Menu > Diagnostics > System Information > Heartbeat Operation > CH1: Slide 38

39 Heartbeat Technology in Analytical Devices Focus areas and customer value Slide 39

40 Products Solutions Services Questions? Thank You Slide 40