MAKING FACTORIES SMARTER m

Transcription

1 MAKING FACTORIES SMARTER m

2 We Enable Digital Factories Industrial IoT Data Analytics Digital SOPs provide for mapping, simulating and optimizing real world processes digitally. Ensure minimized cost, maximized output and enhanced safety. Enable Man-Machine interaction. Empower businesses to collect, store and interpret vast amounts of data gathered from sensors and smart devices in real time. Seamlessly integrate IT, Data, machines and other physical elements. Ingesting data and identifying patterns. Considering options, determine the ideal action to take, and invoke that action and execution. New levels of scalability, flexibility and responsiveness. Industry 4.0 Smart Factory Data Science 2

3 Vegam : Our Story 80 Plants 18 Plants 50 Plants Plants Plant Plants Chemicals 3

4 Vegam : Our Products 4

5 IoT Based Smart Platform for Discrete Manufacturing 5

6 Business Plants Reduce Costs Maximize Production On-Time Delivery Maximize Up-Time Eliminate Defects & Losses Quickly Adapt to Changing Needs Compliance to Customer Audits and Regulations 6

7 Solution vpromax is an IoT based Smart Platform for Discrete Manufacturing plants. Integrated with vsens Counter, vapp, vconnect and viot, the solution offers plug and play capabilities for any discrete manufacturing line. Enables real-time OEE, process visibility, line status, alerts, etc. 7

8 Why vpromax? Easy Deployment Zero down-time needed Ready for use in less than one hour Operator Friendly Easy to use. 10 mins training Try and Buy No cost to try Low Cost of Ownership Easy maintenance 100% ROI and more ROI within 6 months Multi-Environment Support Works with Manual, Semi automatic, automatic lines No Additional Infrastructure No cabling, additional power or networking required Addresses all KPI s Reduce losses and improve productivity No Capex SaaS deployment 8

9 Benefits Real time dashboards Paper less data logging Shop floor visibility Quality Improvements Faster decision making Productivity Improvements 9

10 Usage Input Options Configuration Data Collection vsens Counter Wireless IOT Switch with two Buttons. Used as Production counters (Good/ Reject) Mobile App on any standard android phone. Used as production counters (Good/ Reject). Additionally supports down-time codes and reject codes PLC Tags / Other field sensors Workstations list Production Lines Calendars - Shifts - Planned downtimes Downtimes List Planned Production Quantity Rejection List - Machine Start and Stop - Process Parameter - Stop/Pause/Failure times - Failure/Delay Reasons - QC OK parts count - QC Reject parts count - Rejection reason 10

11 ROI ROI can be achieved in span of 6 months Without vpromax Plant works for 6 days a week with 8 hour shifts and 3 shifts/day Manual counting of Pass / Reject parts by operator Counting and reporting operator can count production of 3 lines Cost of counting and reporting 3 Lines * 3 Shifts = 75,000 25,000 Per Line / Month Cost of late reporting of production issues Excess inventory (E- ) Missed customer deadlines. Sad customer service (C- ) Wasted hours and wasted materials (RM- ) With vpromax vpromax Per Line 20,000 / month (3 shifts) No cost of counting and reporting Cost of late reporting of production issues Excess inventory = Missed customer deadlines = Wasted hours and wasted materials = Total Cost / Loss per line 20, Note: One time setup / deployment: 30000/- Total Cost / Loss per Line: 25,000 + (E- )+(C- ) + (RM- ) 11

12 Features

13 Planning & Scheduling Provides planner to plan for various assembly lines and schedule the same with planned quantity 13

14 Mobile Application System allows to count total FG produced, record rejections and capture downtimes with reason 1. Assembly Process : Assembly operators can use for counting accepted or rejected products and rejection reasons can also be provided. 2. Downtime reporting: Operator can report downtime for the resource. Schedule Downtime enables user to report downtime for the selected time period. Display Downtime displays all the reported downtime for that selected time period. 14

15 Dashboard Live resource status display at assembly line shop floor 15

16 Dashboard Real time resource utilization display for production in-charge with historical data 16

17 Dashboard Monitor real time process parameters, configure and generate condition alerts via SMS/ 17

18 Reports System has privilege to show FG Count, OEE Percentage Report, and Rejected Count Report and downtime reports. FG Count OEE Percentage Report Rejected Count Report Downtime Report 18

19 'Whether you refer to it as Industry 4.0, The Industrial Internet, Smart Factory or business as usual, it is impossible to avoid it.' Nathan Robinson, CEO of The Leadership Network Contact Reference Henkel to open Smart Factory near Pune Connected Plant Game Changers Tackling the challenges associated with Industry Mahesh Chandra A mahesh@vegam.co business@vegam.co 19