Cindy Bloodgood Honeywell Trace. Improve Productivity and Reduce Manual Activities

Transcription

1 Cindy Bloodgood 2018 Honeywell Trace Improve Productivity and Reduce Manual Activities

2 What is Honeywell Trace? Trace is a process control documentation solution that allows.. Full documentation of all Honeywell and some third party control and control network configuration Quick cross reference of control system points and parameters in logic, control modules, CL, graphics, OPC connections, SCADA points, some third party systems like AB PLCs etc. Management of change tracking through built in MOC tools to initiate, detect and manage changes to the process control system configuration Automatic detection of process control configuration and user defined anomalies. Spare channel management tools for finding, reserving and assigning free channels in the control system

3 2018 by Honeywell International Inc. All rights reserved. Honeywell Trace Up to 40% decrease in incident troubleshooting time which can directly translate to downtime reduction and/or quality improvements 20-40% Customer Benefits Fast Data Collection. 4-6 hours total data collection time for most systems with less than 200K tags. Zero system impact or loss of access to system resources / DCS stations ZERO System Impact Up to 50% increase in process control engineer/technician productivity due to faster capital project and routine process control change execution resulting from more thorough documentation of existing control logic %

4 Quick & Easy Installation and Deployment ~2 Days moderate size systems Smart Tag Referencing and Change Analysis Automated Data Collection Up to 500K Tags

5 Explore Data Flows, Properties & Anomalies Three Viewing Options Export to PDF & Excel Intuitive User Interface Global Wild Card Search Add Notes & Attach Supporting Documents

6 Automate Topology Mapping Hardware - Network Views Preform Maintenance on Systems Manage Spares from Hardware View See Switch Configurations & Changes See Changes & Engineering Anomalies

7 Customer ROI ROI Reduces cost 20-50% lower QA project activities Users Manual problem solving down 20-40% Automatic capture of knowledge, Build info bank Increased accuracy & planning Increased trouble - shooting speed People Task Focus Engineers, Plant Managers, Instrumentation Control Managers, Safety Team, Technical Support, and Automation Supervisors Optimize Control Strategy, Document Changes, Manage Tags, Understand Data Flows, Manage Authorizations & Work Orders, Conduct Audits, Training, Incident Investigation Lower system documentation need Offshore OG Onshore OG Paper & Pulp Pharma Refining

8 Trace R121, R130 Seamless Upgrades, Minimal configuration necessary Q1/19 Highlights Customer suggested improvements 01/18 TRACE R121 Highlights Installation/Implementation Improvements Reserve Spares from Hardware View Multi-Hop L3/3.5 to 4 Controller Based External Reference List System Based External Reference List Missing References: CL Block Tag (TPS) Missing References: CL Seq. Tag (TPS) Firmware Details in HW/NW Views Disconnected Mode TRACE R130 Support for: AB CLX PLCs FSC 600 and SM 160 TPS Nodes: EPLCG, NG Tristation V4.X Support for 500K+ Tags, 500 Snapshots Live System Performance Analysis and Monitoring View HMI Displays Graphically Ladder Logic Additional Workflow Templates Show Detailed HPM Slot Configurations Detection of Untagged Points in TPS CL Enhancements

9 Trace Package Options Bronze The basics you need to Track and Trace your systems configuration Includes: Silver Change tracking and insight to improved productivity and performance Bronze Plus: Gold Manage workflow and real time system performance monitoring Silver Plus: Comprehensive Tag Reference Search Logical View Hardware View Network View User Defined Queries On Demand Scheduled Reports Change Detection Anomaly Identification (defect mgmt.) Channel Spare Management On Demand System Performance Reports Work flow and Change Management Real time system performance monitoring and alerting BRONZE Value: SILVER Value: GOLD Value: Improve day to day efficiency Reduce costs and overhead Captures and preserves intellectual property Monitor unplanned changes Establish system performance baselines Improved project planning Manage Changes Manage system performance Improve project execution

10 9

11 Trace Use Cases

12 What Changed and Why? Ability to schedule daily snapshots to stay on top of changes Aggregates, groups and prioritizes changes: Network Topologies and Connections Hardware Topologies Control Data Flow Logical Entities

13 Engineering Anomalies Makes improving engineering configurations easy Steps to resolve engineering anomalies: 1. Identify anomaly 2. Obtain details of the anomaly 3. Assess fix for the anomaly 4. Create a work order for making changes 5. Approval of work order 6. Make changes 7. Defect is corrected at next snapshot

14 Troubleshooting and Investigation Holistic Process Control Information in One Place Cross reference system alarms or events with logic, control modules, display scripting, CL, AB ladder logic, safety system configuration etc: Track parameter references like alarm trip points throughout the system to find root cause of process shutdowns or interlocks Determine where what control functions were responsible for initiating undesired system events FSC See what changes have happened and when: Correlate process control change timing to system performance or system events Quickly compare control before and after control configuration to restore functionality or make informed decisions about future direction

15 Project Planning Seamless integration of new control strategies into existing control strategies When creating a new expansion project: 1. Map existing I/O channel spares across the project 2. Track and reserve spares 3. Check for conflicts in latest snapshot 4. Complete project after conflict resolution (if required)

16 Workflow & Change Requests Workflow Allows Users to Evaluate, Approve, Test, and Close Change Requests EVALUATE APPROVE CLOSE Checklists for each process phase Work order status, descriptions, and audit logs Alternate workflows and assign users / owners

17 Questions? 16