KEBA Industry

Transcription

1 KEBA Industry

2 KEBA Industry 4.0 KEBA Focus Areas of Application Available Solutions Future Solutions

3 KEBA Industry Focus KEBA provides solutions for industry 4.0 to digitize the production, focusing on machines from the automation point of view. We look at following topics: Control of machines and manufacturing facilities Operation of machines and processes Communication and data processing between levels of the value chain The development environment of future digital I4.0 solutions Cloud applications close to the machine KEBA solutions help to make Industry 4.0 technologies easy to use.

4 Application Areas In the following applications, we see great potential and effects in production in the medium term. Intelligent assistance systems on the machine Simulation of the process in the cloud to reduce set-up times Plug+Produce for fast product changes in production Predictive analytics for a higher productivity of the factory Human-robot cooperation make assembly processes easier and faster Mobile robotics for autonomous production processes Smart Devices support production offering a variety of useful applications and help to become more flexible As we are technology experts in control, HMI, plastics machines and robotics, KEBA can rely on experience and existing solutions.

5 KEBA Industry 4.0 overall picture Production control Open control

6 Industry 4.0 Technologies as part of the KEBA solution Automation ML Production control SOA OPC UA Agenten TSN Terms / Function OPC UA enables a standardized communication of client / server and pub / sub of objects (data, events, commandos,..) based on a common information model from M2M to Machine/Cloud TSN enables real-time communication based on standard Ethernet in the field and M2M levels SOA (Service Oriented Architecture) is a paradigm for the structuring and use of distributed functionality, which is held by different owners Agents/Multiagents enable autonomous, dynamic processing of jobs without the need for external control Automation ML enables a standardized description of engineering data (Equipment, services,...) for the exchange of information in a heterogeneous tool and automation system

7 KEBA Industry 4.0 available solutions

8 Basic technologies Our technologies are based on the open platform Architecture Flexcore, which provides the necessary openness in the area of control and HMI. Most important topic in open systems is security. The communication based on the latest standards OPC UA and TSN in combined with established fieldbus system such as Ethercat.

9 Which applications are already available Application / Function Servicenet enables worldwide access to the machine and the operation, also the videosupported helpdesk with experts for fast problem solving Appco generates the appropriate machine software from an ERP system to simplify production processes Easynet is a production activity control software for the visualization of machine productivity and standstill - can be used on any smart tablet and phone KeSecure is a safe certified SW system to prevent unintentional access to the machine Easymould - an intelligent assistance expert system helps unskilled stuff to quickly set-up an injection molding machine

10 KePlast ServiceNet World Wide Support Europe / US / ROW China End customer B Agent or KEBA Austria OEM Service or KEBA China End customer A World-wide cloud based infrastructure Servers located in Europe & Asia Fast and secure data communication Best integrated solution Easy workflows for customers & Agents Powerful support for machine builders

11 KePlast AppCo - Automated Factory Setup Development team Customer Private Cloud Construction / Production team Actual Software KeStudio Machine Configuration M.ID #123 M.ID #456 Machine eplan M.ID #456 M.ID #123 Benefits for high volume series Fully automated machine generation Industry 4.0 optimized workflow Setup for medium & high quantities

12 Industry 4.0 Euromap 77 OPC UA Client EM 77 Benefit for customers Standard Protocol for Plastics Industries Faster and flexible data exchange between machines and peripheral systems Based on OPC UA server / client KePlast Linux KePlast Industry 4.0 Ready controls KePlast i1100 / i2900 / i8000 ready for EM 77 Libs,... KeControl OPC UA EM 77 Connectivity to any Euromap 77 client OPC UA and EM77 as optional package Linux OS... KePlast - Fit for the future

13 EasyNet Mobile EasyNet Mobile Secure password login Secure data communication EasyNet Mobile Web Server Company IT network EasyNet Mobile Screens KePlast EasyNet AccessBox

14 Machine Level Customer IT OEM Cloud KePlast Cloud Computing Secomea Infrastructure KePlast Cloud Access (EasyNet Headless) Edge PC Extended Web Server Secure data communication Keba Vx Keba Lx 3rd party controls (via AccessBox) 3rd party control (via software driver) Euromap77 machines (all control)

15 KEBA Industry 4.0 future solutions New projects in implementation

16 Smart device machine operation Smartphone as a real alternative Application / Function In combination with a minimum smart operation on the machine, any consumer smart devices can be used for machine operation - The HMI streaming box transfers the Visu Application to the end device - The MSO-unit ensures real-time, haptics and emergency operation - The correct visualization is displayed on the Smart device in combination of position detection - One tool compatible for all end devices Objective and benefits Reduction of costs Operation is future-oriented and modern Flexibility and openness for all Smart devices (Tablet/ Phone) Access and monitoring is immediately possible regardless of the location

17 Predictive Analytics The valuable foresight for my machines Service access externally Production control Analysis Tool Software Application / Function Self-analysis of the machine - each component, such as: Motors, bearings, mechanical connections Process parameters: vacuum, camera: Image quality etc. Changes / degradation tendencies Use cases out of specification Notification Output of the Predictive Analytics Tool: Current status and notification Prediction of error Estimation of availability until failure Gives suggestions and triggers service agents in the cloud Data Collection Intelligent Access Box Data acquisition at the location where no data link is possible Objective and benefits Active announcement of an impending failure several weeks in advance, reduction of downtime Significant cost savings and increase productivity

18 Summary of Industry 4.0 strategic focus fields Predictive Analytics Compilation of process simulation Mobile, autonomous robotic systems Plug&Produce Smart device machine operation Assistance system Intelligent Help Human-robot cooperation