Operations/Manufacturing Manager Systems Engineering/ Startups/Automated Assembly Systems

Transcription

1 Operations/Manufacturing Manager Systems Engineering/ Startups/Automated Assembly Systems High Technology engineer with successful achievements in Program and Project Management, Automated Assembly Design, Manufacturing Process Engineering, Quality, Supply Chain Management and Industrial Sales. Educational background includes a degree in Business Management from Davenport University with a 3.65GPA and Program Management class from Michigan State University. Expert in developing and working with cross functional teams in a matrix organization to accomplish manufacturing and engineering corporate goals through hands on approach. Expert in all MS office products including Word, Excel and Autocad. Leadership skills come from years of experience that can be traced back to military and executive leadership training. Areas of expertise include, but not limited to the following: Automated Assembly Systems Control System Designs and Specifications Product Launch Packages Strategic Market Positioning Evaluate equipment for plant assembly Engineering Concepts and Designs Product Management Expert in Automated Assembly Speaks some German and Spanish Extensive Engineering/Technical Background PLC s. Expert with MS Office Products International Business Development Excellent written and oral skills SWOT Analysis White Light Scanning Knowledge Robotic Welding Experience Strategic Accomplishments Robert Bosch- Established Bosch fattener tightening and welding systems as a key supplier for North America. Worked in sales/product and program management capacity to help develop strategic market documents such as technical briefs. Professional Experience Comau CIO Leader/Manufacturing Manager Responsible for timing, manufacturing planning, and financial budgets including purchasing and manufacturing hours on various Body shop projects ranging from 20 million to 220 million dollars. Worked with team to coordinate and reduce any potential program risks, correct engineering errors before they were manufactured and align timing to meet the project expectations. Using my experience and expertise the team saved over 50,000 manufacturing hours on the Chrysler RU project contributing to a overall margin of approximately 22%. Coordinated a team of approximately people to align budgets, timing and material to bring projects to a successful power on and launch. 1

2 Staiger Mohilo/ Stamotech Corporation Application Manager/VP Sales and Marketing As the Application Manager I was responsible for helping customers apply products to automation applications for process monitoring and error proofing, (Poka-Yoke). Designed control panels to comply with customer specifications and reviewed customer automation designs. Responsibilities included review of controls, PLC programs, mechanical designs, operations, quotations, proposals (ELM estimation), value added engineering, budgets, sales forecasts and program management. Worked with customers to apply technology to improve plant processes of various types of assembly equipment Cognex Corporation Automotive Sales/Application Manager Worked with customers applying various types of vision technology to do measurement, error proofing, Poka-Yoke and assisted customers in development of vision applications and specifications for 2D Matrix traceability, inspection and vision guidance. Recognized for outstanding performance by employer with the following awards, 2004 Cognex Presidents Award, Teamwork award and numerous first hand awards Genesis Technical Services Systems/Manufacturing Engineering Manager As the Director/Business Unit manager for a privately held controls design and management company I had complete responsibility for sales, engineering and service as related to all aspects of electrical controls automation. Reprocessed and consolidated all CNC machining equipment, Okumas to Pontiac facility for General Motors in accordance with good industrial engineering practices. Processed all new quotations as related to specifications and worked with team to complete designs. Program managed all jobs using MS project. Hired all personnel related to business, including contract and permanent. Worked very close with plant managers to develop long term solutions to manufacturing problems and to improve productivity. Wrote reports for bounce and jounce and other types of seat durability testing, which has resulted in an extensive knowledge of automotive seat testing. Worked on data collection systems to ensure that plant quality objectives were met and being adhered to. Privately owned company and during this time period did contract work for other companies. Aerotek Corporation- Senior Controls Engineer, for Visteon Corporation. Wrote specifications for Visteon Corporation to include Approved Components List, Machine Tool Specifications, Component Marking Specifications and Welding Specifications. Worked with ABB, Motoman and Panasonic robots to perform various welding programs. Supported maintenance and plant floor concerning equipment failures and welding issues as related to production. Communicated manufacturing issues as related to controls and lean concepts to plant and corporate personnel. Worked with plant personnel to maximize manufacturing productivity for areas that were identified as nonproductive. Negotiated multiyear contracts for pricing and training for new suppliers of automation and commodity products. 2

3 Helped evaluate Visual Plant to perform SCADA data collection and present quality measurables to plant personnel. 3

4 Kelly Services- Maintenance Supervisor, for General Motors. As the Lansing final assembly plant, second shift, maintenance manager I was responsible for supervising approximately skilled trades; which included electricians, millwrights, pipefitters and machine repair man. Managed preventative maintenance program by assignment of personnel tasks and confirming compliance. Utilized Maximo PM software to generate reports and to log all maintenance activities. Helped diagnose problems with equipment related to PLC, Robots and other automated assembly equipment. Worked extensively with union personnel on a daily basis to resolve contractual issues. Helped resolve mechanical problems utilizing extensive machine tool background. Took numerous GM courses including GM supervisor test and hazardous material classes. Industrial Automation- Senior Controls Engineer. Designed and programmed various types of robot and control systems. Used Allen Bradley PLC s, Nematron control systems and various types of user interfaces for assembly equipment. Installed sunroof assembly line for Inalfa roof systems and debugged and reprogrammed the entire control system. Advanced Industrial Technology Service -Executive Director Marketing & Customer Reported to the CEO of AIT. Complete responsibility for marketing and customer service for Advanced Assembly Group, Air Gage, Great Lakes Eglington and GSE Scales. Managed all customer service related issues as pertaining to products and services. Worked with numerous customers solving manufacturing problems related to gauging, fastener tightening and process problems Robert Bosch Corporation Technical Director My responsibilities included responsibility for all program and project related activities. Responsible for technical sales, design reviews and project management activities. Program Management responsibilities involved hydraulics, torquing systems, control systems, pneumatics and aluminum extrusion type products Ingersoll-Rand Controls Engineering Manager/Service Engineer As Controls Engineering Manager, responsibilities included PLC Programming, System concepts, project review, budget administration, program schedules, customer runoff coordination, product development and total program management. During my term of employment I held positions of Service Engineer, Liason Engineer and Engineering Manager. I also worked on numerous product development teams to develop transport systems, fluid mixing systems and fastener tightening systems. 4

5 Program Manager, North American Operations As Program Manager, responsibilities included, budget administration, program schedules, customer runoff coordination, product development and total program management for projects at a time. Interfaced with customer as related to all program and financial issues. Worked on project schedules using AS 400 and MS Project software. Worked with S.C.Q.U.I.S. common quality indicator systems to display measureables at General Motor s facilities. Controls Engineering Manager As a Senior Project Engineer for Ingersoll-Rand I was responsible for the Fastener Tightening Systems Controls Engineering Group. As the F.T.S. controls supervisor I had a wide range of responsibilities within various disciplines at Ingersoll-Rand. Directly supported the proposal group on new quotations and areas of specification variance, compliance and clarification. Supervised 15 engineers and co-ops in the design of million dollars worth of automation annually. Supported sales group by presenting new concepts and proposals to customers. Developed a standardization program that resulted in a direct labor reduction of 20%, which equated to approximately 1 million dollars annually. Worked as liaison engineer for service department for 6 years supporting field changes and requirements. Extensive background of starting up automated assembly equipment all over the world to include seat, engine, transmission, axle, and body drop systems. Helped customers develop solutions to manufacturing problems that met their current and future budgetary requirements Michigan Air National Guard WG-12 Electronic Technician As an electronic technician for the S.A.N.G., I was responsible for all automatic test equipment as pertaining to the A-7 bomber. This responsibility included scheduling of all calibration intervals for equipment maintenance and calibration of all LRU (line replaceable units) test equipment United States Air Force Integrated Avionics System Component Specialist As an Electronics Technician repaired and maintained all black boxes as related to the F-15 fighter, which included the display (heads up display), navigational systems (IMU) and APG-683 radar system. During tenure in military learned how to use the following pieces of test equipment, oscilloscope, TDR (time domain reflectometer), voltmeter, huntron tracker, spectrum analyzer, data analyzer and numerous others. Supervised 30 electronic technicians in the repair of avionics systems as related to the F-15 fighter. 5

6 Education Davenport University Business Management, graduated May, 2010 Community College of Air Force Electronics Engineering Degree Christopher Newport University Electrical Engineering University of Michigan Programming Course(S) Vickers Hydraulics Hydraulic Design and Fluid Power Michigan State University Program Management USAF Electronics Engineering Courses Special Skills MS Office: Expert using all MS Office Products. Word Powerpoint MS Outlook Excel MS Project Business Planning: Ability to write and execute successful business plans Develop and execute regional, national and global sales plans. Numerous PLC Programming Courses: Allen Bradley SLC 500 (RS Logic and Control Logix), General Electric 90/30 (Versa Pro) and Flo Pro Modicon programming experience, Nematron Open Controls, Steeple Chase Some Siemens S7 experience Programming: C-Programming Course University of Michigan, Visual Basic and basic Design Experience: Vickers Industrial Hydraulics Design Course AutoCAD 14 & 2000 Experience as related to complete electrical & mechanical design of machines. Product development experience Data Collection Systems Kistler Staiger Mohilo, Process Data Collector Robert Bosch, Data Collector Northern Research, Chrysler Assembly Line Data Collection. Poka-Yoke error proofing 6

7 Programmable Logic Controllers RS Logix Siemens S7 Symax Robots: ABB Motoman GE Fanuc Panasonic Motion Control: Delta Tau Pacific Scientific Robo Cylinders Indramat Welding Systems (Mig, Tig and spot) Robitron Medar Kobelco Miller Bosch PS 6000 Fastening Systems Atlas Copco Ingersoll-Rand Bosch Process Experience: EC95 ISO 9000 PPAP Kanban Lean Manufacturing APQP FMEA Reengineering Vision Systems: Cognex InSight Cognex DVT Ball Pen Servo Press Systems: Robert Bosch Promess Kistler/Stamotech/Staiger Mohilo TOX Product Development Fluid Mixing System Torquing system Vision Systems Specification Development Visteon Electrical, Mechanical & Hydraulic specifications. Ford Global Support & Training Document General Motors Global Support & Training Document DaimlerChrysler Global Support & Training Document 2D Data Matrix Application for Traceability Vision Technical Briefs, Applications and Usage of Vision in a harsh manufacturing environment. Assisted in writing numerous fastener tightening and process specifications. 7