one step ahead providing precision and flexibility

Transcription

1 one step ahead providing precision and flexibility Detailed automation.

2 micro automation smaller, faster, more precise MA micro automation develops and builds assembly, adjustment and testing systems for its clients in industrial manufacturing in the medical technology, optoelectronics and automotive technology sectors. Wherever possible, we rely on widely established standard modules and supplement them where necessary with specially developed individual components and modules. Special machine construction is our passion; the development of new solutions is our everyday business. MA micro automation GmbH is an international leader in micro- automation technology solutions. We serve our customers all over the world, from tailored advice to automation-friendly product design through conception and realisation of systems all the way to after-sales service on-location. Thanks to module construction, the variety of applications/ processes and the individual adaptation of our technology, we can help our customers react rapidly to changes in demand on the market. Ever-shortening product life cycles mean this is often a crucial advantage in competition. Whether auto-injectors, insulin pens, inhalers or contact lenses in medical technology, stand-alone testing systems, integrated test stations or assembly and adjustment systems, MA micro automation GmbH is the go-to company on the market anywhere that assembly, adjustment and testing is done with high precision, rapid cycle times and often low weights. Excellent customer proximity, high quality and a strong mutual basis of trust are the most important principles we work by. It is a philosophy that our clients appreciate.

3 Support in all phases of a project ma meditec will support you from the initial product idea through to production support and will also help continuously improve OEE together with our clients after the system has gone live. ma meditec Medical expertise The business unit ma meditec supplies the medical tech- System and product-related process analysis, GMP-compliant de- Support Machinery qualification nology industry with production, assembly and testing sign, extensive qualification experience and structured project We support you in requirements analysis, risk assessments, sys- The tests required for qualification are agreed with the client in a systems for medical devices (such as contact lenses, management in accordance with GMP guidelines paired with a tem configuration, testing, service and maintenance. Our ultimate test plan according to the VMP (validation master plan) and take stents, inhalers, insulin pens, auto-injectors and tips and precise selection of well-suited technology ensure crucial added goal is compliance with the expectations of regulated companies place at our premises or at the customer s premises. cups) and also offers services for meeting quality guidelines and validation during medical production. Our service portfolio also includes robust support of our clients during the DQ/IQ/OQ phase and the preparation of GMP-compliant documentation. Demographic changes in the world population has meant that more and more modern technologies, and therefore manufactu- value for our clients. You can rely on ma meditec s support, even as early in the process as product development. We will support you in designing your products to be production-appropriate (DFA Design for Assembly), cooperate with you to develop production concepts and, with our years of experience in the development and manufacturing of production and assembly systems, support you in converting these from concepts to the finished production line. in the medical industry. Qualification documentation We provide our clients with the documents required for qualification documentation (DQ, IQ, OQ) for the system we deliver and support you with the validation. ma meditec manufacturing and assembly systems are agreed upon and built on an individual basis depending on the individual requirements and demands of clients. We accompany you from process development to technical implementation, all the way through the process to the successful commissioning of your system. You can rely on us throughout the life cycle of your system and your product. ring processes are also required in medical technology. High in-house competence in development, qualification and We meet the most demanding requirements in new production technologies and quality through innovative system concepts and documentation, as well as a high level of standardisation, allow MA micro automation to achieve short implementation times. our extensive quality management.

4 ma optronic Everything at a glance ma optronic and ma automotive A powerful combination of expertise in image processing and expertise in automation the solution for your challenges. ma optronic specialises in the development and construction of optical testing and alignment systems for fully-automated manufacturing and testing in all areas of industry, such as micro-assembly, camera driver assistance systems, laser manufacturing and the assembly of optical systems. High-quality components that cannot be compromised by defects in either their optics or functioning require fully-automated testing systems for manufacturing facilities. As a division of MA micro automation GmbH, ma optronic specialises in solving precisely this problem and deals with image processing in individual camera systems and the development of testing systems that monitor the quality of manufactured products around the clock. Testing and fully-automated adjustment of components are both subject to ever-increasing requirements. Shrinking components have ever-tightening tolerances: components for such camera systems as are installed in vehicles or mobile phones or optics designed to form laser beams nowadays require not only highly precise manufacturing, but also active alignment in up to six degrees of freedom. In achieving this, we not only develop and create algorithms to process the images in-house, but also design the hardware, such as cameras, evaluation optics, lighting and adjustment systems, and manufacture them together with ma automotive. ma automotive Always on the move

5 ma service Always available After successful commissioning and the start of production, ma service is the go-to partner for our clients for replacement and wear parts, conversions, extensions and relocations of machines. ma service we ensure high system availability, because production waits for no-one. ma service is at our clients side, and not just from when the project is first passed over to series production. We work with our clients to develop the required replacement and wear parts packages as early as the commissioning phase, training maintenance personnel in order to ensure a smooth flow in series production. We offer tailor-made maintenance contracts adapted to our clients and their needs, from the simple telephone hotline to an Augmented Automation Solution. We can react to any requirement our clients might have. With our Augmented Automation Solution, we can offer a fast and targeted service using intelligent data goggles, correcting any errors in consultation with the machine operators without time losses from travel times. This solution enables bi-directional on-site interaction between our experts and the technicians, who are often located around the world. To avoid the need for support in the event of a machine shutdown, ma service also offers our clients planned maintenance based on maintenance contracts to minimise disturbances and stabilise the production processes in order to thus achieve consistently high machine availability. If required, we work with clients during the construction phase to develop ideas for preventive maintenance.

6 MA micro automation GmbH About us With its approximately 125 employees in the main location automation solution for your production, but also the required For more than 40 years, we have not only specialised in solutions MA micro automation we are there for you anywhere in the world when you are faced with demanding automation tasks in medical technology, optoelectronics, micro-assembly or optical testing systems. and development location in St. Leon-Rot, MA micro automation GmbH is one of the world s leading companies in automation technology, special machine construction and industrial image processing in micro-assembly technology. From individual consultation, through to conception and implementation of systems and then on to after-sales service on-site, we support our clients across the entire service chain. testing systems for industrial image processing and the perfect assembly of your products. Over the past 15 years, ma meditec has been able to acquire a wealth of experience in medical technology systems. This is tremendously beneficial for our clients. With us, you are not just buying a system you also get all of the GMP-compliant documentation required for validation. We have developed our own Lean Validation Concept and established it on the market for this purpose. for small and micro-scale components, but also implemented high-speed assembly systems with cycle times below 0.5 seconds. In these areas, we have our own expertise for punching processes, curve technology and of course, electronically controlled systems. But even after the successful commissioning of a system, we continue to support our customers with ma service. Innovative service concepts combined with our latest Augmented Automation Technology enables us and our clients to tackle problems in a Our activities focus on implementing client-specific automation ma optronic was launched so that we could offer our clients targeted way. solutions for assembly and testing smaller and micro-scale pro- everything from a single source. We offer tailor-made solutions to With Augmented Automation, we optimise the human-machine ducts in medical technology, optoelectronics, image processing our customers for process control, component testing and assembly interface using data goggles and modern portal solutions. Our and automotive technology. concepts for the optics industry which also includes assembly service staff can therefore efficiently communicate with and sup- With our expertise from the ma meditec, ma optronic and ma automotive divisions, we can advise our clients extensively, and adjustment systems in the automotive world (e.g. driver assistance systems). port the operator and maintenance personnel on-site with the system anywhere in the world. develop the best possible automation concept and construct sys- Customers around the world trust MA micro automation s tems to implement it. We will give you not only a tailor-made technologically sophisticated solutions.

7 MA micro automation GmbH Opelstr St. Leon-Rot T F info@micro-automation.de Service and distribution locations: ASIA: MA micro automation PTE. LTD. Singapore info@micro-automation.com.sg NORTH AMERICA: MAX Automation North America Inc. 130 Satellite Blvd NE Suite D Suwanee, GA USA T info@micro-automation.de A company within MAX automation AG 05/17